CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly
INSTALLATION
1. Install the front differential assembly to the converter case.
NOTE:
Be careful not to damage the inside of the case (especially the mounting surface of the differential side retainers).
2. Install the bearing outer race.
3. Temporarily install the differential side retainers using ST.
ST 18658AA020 | WRENCH COMPL RETAINER |
4. Adjust the backlash of the front differential. Front Differential Assembly > ADJUSTMENT">
5. Inspect and adjust the tooth contact. Drive Pinion Shaft Assembly > ADJUSTMENT">
6. Using the ST, loosen the differential side retainer until the mounting groove of the O-ring appears, and then install the O-ring.
NOTE:
• When loosening the differential side retainer, record the number of the turns made.
• Perform this for both left and right differential side retainers.
• Use new O-rings.
• Apply the differential gear oil to O-ring.
ST 18658AA020 | WRENCH COMPL RETAINER |
7. Using the ST, tighten the retainer to the position before it is loosened.
ST 18658AA020 | WRENCH COMPL RETAINER |
8. Install the oil seal to the differential side retainer. Differential Side Retainer Oil Seal">
9. Install the lock plate.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
(A) | Lock plate |
10. Install the oil baffle.
11. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION">
12. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION">
13. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">
14. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">
15. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">
16. Install the transmission case. Transmission Case > INSTALLATION">
17. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">
18. Install the transmission control device. Transmission Control Device > INSTALLATION">
19. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
20. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
21. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
22. Install the parking pawl. Parking Pawl > INSTALLATION">
23. Install the extension case. Extension Case > INSTALLATION">
24. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
25. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
26. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
27. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
28. Install the transmission harness. Transmission Harness > INSTALLATION">
29. Install the control valve body. Control Valve Body > INSTALLATION">
30. Install the air breather hose. Air Breather Hose > INSTALLATION">
31. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
If you park your vehicle in case of an emergency
Models with multi function display
Models without multi function display
The hazard warning flasher should be
used in day or night to warn other drivers
when you have to park your vehicle under
emergency conditions.
Avoid stopping on the road. It is best to
safely pull off the roa ...
Headlights (models with HID headlights)
WARNING
High-intensity-discharge (HID) bulbs
are used for the low beams of the
headlights. These HID bulbs use an
extremely high voltage. To avoid the
risk of an electric shock that could
result in serious injury, observe the
following precautions.
Do not replace any headlight
bulbs (bo ...
Removal
MECHANICAL(H4DO) > Engine AssemblyREMOVAL1. Open the front hood, and make alignment marks (A) on both the front hood and the front hood striker by using a marker pen.2. Remove the front hood striker from the front hood.3. Change the front hood stay position from (A) to (B), and completely open th ...