Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CLUTCH SYSTEM > Flywheel

INSTALLATION

1. Press in a new pilot bearing to the position where it is flush with the flywheel surface or up to 0.4 mm (0.016 in) deeper than that.

CAUTION:

Do not press the bearing inner ring.

(A)

Pilot bearing

2. Temporarily tighten the crankshaft position sensor plate and flywheel.

NOTE:

Align the knock pin hole of the crankshaft position sensor plate to the knock pin of the crankshaft to secure the knock pin.

3. Attach the ST.

ST 498497100CRANKSHAFT STOPPER

4. Tighten the flywheel mounting bolts in two stages.

(1) Tighten the flywheel attachment bolts.

Tightening torque:

30 N·m (3.1 kgf-m, 22.1 ft-lb)

(2) While checking the tightening angle with the angle gauge, further tighten the flywheel mounting bolts.

Tightening angle:

30° — 35°

5. Install the clutch disc and clutch cover. Clutch Disc and Cover > INSTALLATION">

6. Install the transmission assembly. Manual Transmission Assembly > INSTALLATION">

Removal
CLUTCH SYSTEM > FlywheelREMOVAL1. Remove the transmission assembly. Manual Transmission Assembly > REMOVAL">2. Remove the clutch cover and clutch disc. Clutch Disc and Cover > REMOV ...

General description
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Other materials:

Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft AssemblyASSEMBLY1. When the sleeve & hub assemblies have been disassembled, reassemble by aligning the alignment marks.NOTE:Position the open ends of the spring 120° apart.(A)3rd-4th coupling sleeve & synchronizer hub ASSY( ...

Disassembly
CLUTCH SYSTEM > Clutch PedalDISASSEMBLY1. Remove the clutch switches.2. Remove the clip, assist spring, rod and bushing.(A)Clip(B)Assist spring(C)Assist rod(D)Bushing(E)Clevis pin3. Remove the spring pin and lever.(A)Spring pin(B)Lever4. Remove the clutch pedal and pedal bushings.(A)Clutch pedal( ...

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control DeviceREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">3. Remove the oil pan and oil strainer ...

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