Subaru Crosstrek Service Manual: Installation
BRAKE > Brake Booster
INSTALLATION
1. Check and adjust the operating rod of the vacuum booster assembly.
(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.
(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.
Specification L:
136.3 mm (5.37 in)
2. Install each part in the reverse order of removal.
CAUTION:
• Apply grease to the snap pin to prevent the operating rod from wear.
• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.
• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.
(a) | Primary piston | (b) | Seal sub ASSY | (c) | Install the seal sub ASSY to this surface. |
Tightening torque:
Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)
Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)
Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)
Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)
Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
3. Install the air conditioner pipe. General Description > COMPONENT">
4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">
5. Bleed air from the brake system. Air Bleeding > PROCEDURE">
6. Perform a road test to make sure the brakes do not drag.
Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...
Brake fluid
...
Other materials:
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyINSTALLATION1. Install the front differential assembly to the converter case.NOTE:Be careful not to damage the inside of the case (especially the mounting surface of the differential side retainers).2. Install the bearing oute ...
Caution
BRAKE > General DescriptionCAUTION• Wear appropriate work clothing, including a helmet, protective goggles and protective shoes when performing any work.• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly ...
Caution
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionCAUTION• Remove contamination including dirt and corrosion before removal, installation or disassembly.• Keep the disassembled parts in order and protect them from dust and dirt.• Before removal, installation or disa ...
