Subaru Crosstrek Service Manual: Installation
BRAKE > Brake Booster
INSTALLATION
1. Check and adjust the operating rod of the vacuum booster assembly.
(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.
(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.
Specification L:
136.3 mm (5.37 in)
2. Install each part in the reverse order of removal.
CAUTION:
• Apply grease to the snap pin to prevent the operating rod from wear.
• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.
• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.
(a) | Primary piston | (b) | Seal sub ASSY | (c) | Install the seal sub ASSY to this surface. |
Tightening torque:
Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)
Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)
Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)
Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)
Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
3. Install the air conditioner pipe. General Description > COMPONENT">
4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">
5. Bleed air from the brake system. Air Bleeding > PROCEDURE">
6. Perform a road test to make sure the brakes do not drag.
Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...
Brake fluid
...
Other materials:
Warning chimes and warning indicator of the keyless access with push-button
start system (if equipped)
Access key warning indicator (type A)
Access key warning indicator (type B)
The warning chime and the access key
warning indicator are used for the following
purposes.
Minimizing improper operations when
using the keyless access with push-button
start system
Helping protect you ...
Preparation tool
DRIVE SHAFT SYSTEM > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONPART NO.DESCRIPTIONREMARKS20099PA010INSTALLER & REMOVER• Used for replacing the rear bushing of rear axle housing.• Used together with BUSHING REMOVER (20099FG000).20099FG000BUSHING REMOVER• U ...
Total trailer weight
Total trailer weight
The total trailer weight (trailer weight plus
its cargo load) must never exceed the
maximum total trailer weight in the following
table.
Conditions
Maximum total trailer weight
When towing a trailer without brakes.
1,000 lbs (453 kg)
When ...
