Subaru Crosstrek Service Manual: Installation
BRAKE > Brake Booster
INSTALLATION
1. Check and adjust the operating rod of the vacuum booster assembly.
(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.
(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.
Specification L:
136.3 mm (5.37 in)
2. Install each part in the reverse order of removal.
CAUTION:
• Apply grease to the snap pin to prevent the operating rod from wear.
• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.
• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.
(a) | Primary piston | (b) | Seal sub ASSY | (c) | Install the seal sub ASSY to this surface. |
Tightening torque:
Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)
Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)
Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)
Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)
Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
3. Install the air conditioner pipe. General Description > COMPONENT">
4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">
5. Bleed air from the brake system. Air Bleeding > PROCEDURE">
6. Perform a road test to make sure the brakes do not drag.
Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...
Brake fluid
...
Other materials:
Replacement
VEHICLE DYNAMICS CONTROL (VDC) > VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)REPLACEMENT1. ONLY FOR MODELS WITHOUT EyeSightCAUTION:• Because the pressure sensor built into the H/U is easily damaged by static electricity, start the operation after performing static electrici ...
Removal
COOLING(H4DO) > Water PumpREMOVAL1. WATER PUMP PULLEY1. Disconnect the ground cable from battery. NOTE">2. Remove the V-belt covers.3. Remove the V-belts. V-belt > REMOVAL">4. Remove the radiator main fan & fan motor assembly. Radiator Main Fan and Fan Motor > REMOVAL ...
Installation
GLASS/WINDOWS/MIRRORS > Rear Door GlassINSTALLATIONCAUTION:• Check that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - rear partition.• Before installing the glass assembly - rear door, check the lip of the running channel - ...
