Subaru Crosstrek Service Manual: Installation
BRAKE > Brake Booster
INSTALLATION
1. Check and adjust the operating rod of the vacuum booster assembly.
(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.
(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.
Specification L:
136.3 mm (5.37 in)
2. Install each part in the reverse order of removal.
CAUTION:
• Apply grease to the snap pin to prevent the operating rod from wear.
• Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.
• When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.
(a) | Primary piston | (b) | Seal sub ASSY | (c) | Install the seal sub ASSY to this surface. |
Tightening torque:
Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)
Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)
Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)
Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)
Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
3. Install the air conditioner pipe. General Description > COMPONENT">
4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">
5. Bleed air from the brake system. Air Bleeding > PROCEDURE">
6. Perform a road test to make sure the brakes do not drag.
Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...
Brake fluid
...
Other materials:
Air cleaner element
WARNING
Do not operate the engine with the
air cleaner element removed. The air
cleaner element not only filters
intake air but also stops flames if
the engine backfires. If the air
cleaner element is not installed
when the engine backfires, you
could be burned.
CAUTION
When replacing the ...
State emission testing (U.S. only)
WARNING
Testing of an All-Wheel Drive model
must NEVER be performed on a
single two-wheel dynamometer. Attempting
to do so will result in
uncontrolled vehicle movement and
may cause an accident or injuries to
persons nearby.
CAUTION
At state inspection time, remember
to tell your inspe ...
Inspection
CLUTCH SYSTEM > Release Bearing and LeverINSPECTION1. RELEASE BEARINGCAUTION:Since this bearing is grease-sealed and is a non-lubrication type, do not wash with gasoline or any other solvent when servicing the clutch.1. Check the bearing for smooth movement by applying force to the bearing in the ...
