Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Brake Booster

INSTALLATION

1. Check and adjust the operating rod of the vacuum booster assembly.

(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.

(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.

Specification L:

136.3 mm (5.37 in)

2. Install each part in the reverse order of removal.

CAUTION:

Apply grease to the snap pin to prevent the operating rod from wear.

Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.

(a)

Primary piston

(b)

Seal sub ASSY

(c)

Install the seal sub ASSY to this surface.

Tightening torque:

Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)

Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)

Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)

Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)

Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

3. Install the air conditioner pipe. General Description > COMPONENT">

4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">

5. Bleed air from the brake system. Air Bleeding > PROCEDURE">

6. Perform a road test to make sure the brakes do not drag.

Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...

Brake fluid
...

Other materials:

Removal
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > PCV ValveREMOVALCAUTION:Do not remove unless the PCV valve is broken.1. Disconnect the PCV hose from the intake manifold and the PCV valve, and then remove the PCV hose.2. Remove the clip (A) holding the air breather hose from the engine ha ...

Installation
SECURITY AND LOCKS > Front Hood Lock AssemblyINSTALLATION1. Before installation, check the following items.• Is the cable deformed?• Grease is applied sufficiently to cable joints.If grease is insufficient, add it as necessary before assembling the cable.2. Install each part in the re ...

Inspection
BRAKE > Front Brake PadINSPECTION1. Check the pad thickness (A).NOTE:• Always replace the pads of both wheels and both sides as a set.• Replace pad clips if they are twisted or worn.• Replace the pad if there is oil or grease on it. Standard (A)Wear limit (B)Pad thickness11 mm ( ...

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