Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Brake Booster

INSTALLATION

1. Check and adjust the operating rod of the vacuum booster assembly.

(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.

(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.

Specification L:

136.3 mm (5.37 in)

2. Install each part in the reverse order of removal.

CAUTION:

Apply grease to the snap pin to prevent the operating rod from wear.

Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.

(a)

Primary piston

(b)

Seal sub ASSY

(c)

Install the seal sub ASSY to this surface.

Tightening torque:

Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)

Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)

Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)

Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)

Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

3. Install the air conditioner pipe. General Description > COMPONENT">

4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">

5. Bleed air from the brake system. Air Bleeding > PROCEDURE">

6. Perform a road test to make sure the brakes do not drag.

Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...

Brake fluid
...

Other materials:

SRS airbag system servicing
WARNING When discarding an airbag module or scrapping the entire vehicle damaged by a collision, consult your SUBARU dealer. The SRS airbag has no userserviceable parts. Do not use electrical test equipment on any circuit related to the SRS airbag system. For required servicing o ...

Rear wiring harness and rear gate cord Location
WIRING SYSTEM > Rear Wiring Harness and Rear Gate CordLOCATIONConnectorConnecting toNo.PoleColorAreaNo.DescriptionR163C-4 Rear door switch RHR223C-2 Rear door switch LHR2510BlackC-2 Radar sensor LH (master)R266GrayC-5 Rear combination light RHR286GrayC-3 Rear combination light LHR293BlackD-2 Rear ...

Removal
EXTERIOR/INTERIOR TRIM > Instrument Panel Lower CoverREMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Disconnect the ground cable from batt ...

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