Subaru Crosstrek Service Manual: Component
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description
COMPONENT
1. TRANSMISSION CASE
(1) | Transmission case ASSY | (7) | Pitching stopper bracket | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Gasket | (8) | Oil level gauge | T: | 44 (4.5, 32.5) (aluminum gasket, silver) |
(3) | Drain plug | (9) | Harness clip | 70 (7.1, 51.6) (copper gasket, brown) | |
(4) | Harness bracket | (10) | Air breather hose | 70 (7.1, 51.6) (metal gasket, black) | |
(5) | Transmission radio ground cord | (11) | Clip | ||
(6) | Clamp | (12) | Hose connector | ||
Transmission case tightening torque
Bolt No.
Bolt size
mm
Tightening torque: N·m (kgf-m, ft-lb)
(5) — (15)
8
25 (2.5, 18.4)
(1) — (4)
(16), (17)
10
39 (4.0, 28.8)
2. DRIVE PINION SHAFT ASSEMBLY
(1) | Drive pinion shaft | (15) | 1st-2nd synchronizer hub | (29) | Lock nut |
(2) | Roller bearing | (16) | 1st-2nd shifting insert | (30) | Thrust bearing |
(3) | Washer | (17) | Reverse driven gear | (31) | Adjusting washer |
(4) | Thrust bearing | (18) | Outer baulk ring | (32) | Differential bevel gear sleeve |
(5) | Needle bearing | (19) | Synchro cone | (33) | Washer |
(6) | Driven shaft | (20) | Inner baulk ring | (34) | Lock washer |
(7) | Key | (21) | 2nd driven gear | (35) | Lock nut |
(8) | Woodruff key | (22) | 2nd driven gear bushing | ||
(9) | Drive pinion collar | (23) | 3rd-4th driven gear | Tightening torque: N·m (kgf-m, ft-lb) | |
(10) | Needle bearing | (24) | Drive pinion shim | T1: | 30 (3.1, 22.1) |
(11) | 1st driven gear | (25) | Double taper roller bearing | T2: | 120 (12.2, 88.5) |
(12) | Inner baulk ring | (26) | Spring washer | T3: | 260 (26.5, 191.8) |
(13) | Synchro cone | (27) | 5th driven gear | ||
(14) | Outer baulk ring | (28) | Lock washer | ||
3. MAIN SHAFT ASSY
(1) | Oil seal | (14) | 4th needle bearing race | (26) | Lock washer |
(2) | Needle bearing | (15) | 4th needle bearing | (27) | Lock nut |
(3) | Main shaft | (16) | 4th gear thrust washer | (28) | Straight pin |
(4) | 3rd needle bearing | (17) | Double ball bearing | (29) | Reverse idler gear shaft |
(5) | 3rd drive gear | (18) | 5th gear thrust washer | (30) | Reverse idler gear washer |
(6) | Inner baulk ring | (19) | 5th needle bearing race | (31) | Reverse idler gear |
(7) | 3rd synchro cone | (20) | 5th needle bearing | (32) | Adjusting washer |
(8) | Outer baulk ring | (21) | Main shaft rear plate | ||
(9) | 3rd-4th coupling sleeve | (22) | 5th drive gear | Tightening torque: N·m (kgf-m, ft-lb) | |
(10) | 3rd-4th synchronizer hub | (23) | 5th baulk ring | T: | 120 (12.2, 88.5) |
(11) | 3rd-4th shifting insert | (24) | Baulk lever | ||
(12) | 4th baulk ring | (25) | 5th hub & sleeve No. 2 | ||
(13) | 4th drive gear | ||||
4. SHIFTER FORK AND SHIFTER ROD
(1) | Shifter arm | (8) | Check ball | (15) | Checking ball spring |
(2) | 5th shifter fork | (9) | 3rd-4th fork rod | (16) | Snap ring (outer) |
(3) | Straight pin | (10) | Interlock plunger | (17) | Reverse fork rod arm |
(4) | Reverse fork rod | (11) | 1st-2nd fork rod | (18) | Reverse shifter lever |
(5) | Checking ball plug | (12) | 3rd-4th shifter fork | ||
(6) | Gasket | (13) | 1st-2nd shifter fork | Tightening torque: N·m (kgf-m, ft-lb) | |
(7) | Checking ball spring | (14) | Check ball | T: | 20 (2.0, 14.8) |
5. TRANSFER CASE AND EXTENSION
(1) | Oil guide | (18) | Adjusting select shim | (34) | Oil seal |
(2) | Gasket | (19) | Reverse check sleeve | (35) | Dust cover |
(3) | Transfer case | (20) | Gasket | (36) | Shift bracket |
(4) | Ball | (21) | Neutral position switch | (37) | Snap ring |
(5) | Reverse accent spring | (22) | Gasket | (38) | Precoat bolt |
(6) | Gasket | (23) | Back-up light switch | (39) | Roller bearing |
(7) | Plug | (24) | Taper roller bearing (transfer case side) | (40) | Transmission hanger |
(8) | Oil seal | (25) | Transfer driven gear | (41) | Dish plate |
(9) | Snap ring (inner) | (26) | Taper roller bearing (extension case side) | ||
(10) | Reverse check plate | (27) | Adjusting washer | Tightening torque: N·m (kgf-m, ft-lb) | |
(11) | Reverse check spring | (28) | Ball bearing | T1: | 6.4 (0.7, 4.7) |
(12) | Reverse return spring | (29) | Center differential | T2: | 9.75 (1.0, 7.2) |
(13) | Reverse check cam | (30) | Adjusting washer | T3: | 24.5 (2.5, 18.1) |
(14) | Reverse accent shaft | (31) | Transfer drive gear | T4: | 26 (2.7, 19.2) |
(15) | Return spring cap | (32) | Ball bearing | T5: | 32.3 (3.3, 23.8) |
(16) | Return spring | (33) | Extension case | T6: | 40 (4.1, 29.5) |
(17) | O-ring | ||||
6. FRONT DIFFERENTIAL
(1) | Drive pinion shaft | (7) | Differential bevel pinion | (13) | Retainer lock plate |
(2) | Hypoid driven gear | (8) | Taper roller bearing | ||
(3) | Pinion shaft | (9) | Differential case | Tightening torque: N·m (kgf-m, ft-lb) | |
(4) | Straight pin | (10) | Oil seal | T1: | 25 (2.5, 18.4) |
(5) | Adjusting washer | (11) | Differential side retainer | T2: | 62 (6.3, 45.7) |
(6) | Differential bevel gear | (12) | O-ring | ||
7. TRANSMISSION MOUNTING
(1) | Pitching stopper | (7) | Upper cushion rubber | Tightening torque: N·m (kgf-m, ft-lb) | |
(2) | Spacer | (8) | Center crossmember | T1: | 35 (3.6, 25.8) |
(3) | Lower cushion rubber | (9) | Rear plate | T2: | 50 (5.1, 36.9) |
(4) | Front plate | (10) | Front crossmember | T3: | 58 (5.9, 42.8) |
(5) | Transmission cushion rubber | (11) | Rear cushion rubber | T4: | 70 (7.1, 51.6) |
(6) | Rear crossmember | T5: | 140 (14.3, 103.3) | ||
Specification
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Preparation tool
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Using aha application
1. When the top screen is displayed,
touch the station key.
Example of the main screen
2. Select the desired station from the list.
The selected station is displayed.
NOTE
The following operations are not
available on this system. Perform these
operations on the smartphone.
Add ...
Driver's seatbelt
The driver's seatbelt has a shoulder belt
pretensioner.
The pretensioner sensor also serves as
follows.
SRS frontal airbag sensor
Side impact sensor
Front door impact sensor
Rollover sensor
If the sensor detects a certain predetermined
amount of force during frontal or
side col ...
Dtc p2610 ecm/pcm engine off timer performance
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