Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Assembly



Assemble in the reverse order of disassembly.


Refer to component for tightening torque of each part. General Description > COMPONENT">

After assembling, manually turn the pulley to check that the rotor rotates smoothly.

1. Assembling the rear cover and rectifier

Remove old silicone grease on the mating surface of rear cover and rectifier and apply new silicone grease.


Do not apply silicone grease to the attachment threads of rectifier.

2. Push of the brush

Before assembling the front and rear parts, press the brush down into the brush holder, then fix the brush in that position by inserting a [1 mm (0.0394 in) dia., 40 — 50 mm (1.5748 — 1.9685 in) long] wire through the hole as shown in the figure.


After assembling, remove the wire.



3. Install the ball bearings.

(1) Set the ball bearings in the front cover, then securely install an appropriate tool (such as a socket wrench of proper size) to the bearing outer race.

(2) Using a press to press the ball bearings into the specified location.

(3) Install the bearing retainer.

4. Install the bearings.


Do not apply grease to the bearings. If there is any oil on the bearing box, remove it completely.

(1) Use a press to install the bearings to the rotor shaft.

(2) Heat the bearing box in rear cover at 50 to 60°C (122 to 140°F), and then press the bearing into rear cover.


STARTING/CHARGING SYSTEMS(H4DO) > GeneratorREMOVAL1. Remove the V-belt covers.2. Disconnect the ground cable from battery. NOTE">3. Remove the V-belts. V-belt > REMOVAL">4. Dis ...

Other materials:

Displaying the Radio ID
Each SiriusXM tuner is identified with a unique radio ID. The "Radio ID" is required when activating an SiriusXM Satellite Services or when reporting a problem. If "Ch 000" is selected using the AUDIO/TUNE knob, the ID code will be displayed. Touch the  key. The Radio ID will be ...

Glove box
Lock Unlock To open the glove box, pull the handle. To close it, push the lid firmly upward. To lock the glove box, insert the key and turn it clockwise. To unlock the glove box, insert the key and turn it counterclockwise. For models with "keyless access with push-button start s ...

Basic diagnostic procedure Procedure
CONTINUOUSLY VARIABLE TRANSMISSION (DIAGNOSTICS) > Basic Diagnostic ProcedurePROCEDURESTEPCHECKYESNO1.CHECK PRE-INSPECTION.1) Ask the customer when and how the trouble occurred using the interview check list. Check List for Interview">2) Before performing diagnostics, check the following ...

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