Subaru Crosstrek Service Manual: Assembly

1. EXTENSION CASE

1. Using the ST, install the oil seal to the extension case. Oil Seal">

NOTE:

Use a new oil seal.

2. Install the dust cover.

3. Install the shift bracket.

Tightening torque:

24.5 N·m (2.5 kgf-m, 18.1 ft-lb)

4. Install the transfer drive gear to the extension case. Transfer Drive Gear > INSTALLATION">

1. Set the ST1, ST2, iron plate and the transfer case to the press.

NOTE:

• Set the ST2 under ST1.

• Set the transfer case so that the hole for shifter arm is positioned vertically.

• Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.

• Set the iron plate so that the transfer case knock pin does not ride on the iron plate.

2. Press-fit the roller bearing using the ST.

Press-fit depth of roller bearing:

A: 0±0.2 mm (0±0.01 in) from the end of transfer case

3. Remove the iron plate, and turn over the transfer case.

NOTE:

Set the transfer case so that the hole for shifter arm is positioned vertically.

4. Press-fit the roller bearing using the ST.

Press-fit depth of roller bearing:

A: 0±0.2 mm (0±0.01 in) from the end of transfer case

5. Install the shifter arm to the transfer case, and make sure that the shift arm moves smoothly.

6. Install the oil guide.

NOTE:

Use a new installing bolt.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

7. Install the reverse check sleeve assembly to the transfer case. Reverse Check Sleeve > INSTALLATION">

8. Install the oil seal.

NOTE:

Use a new oil seal.

Press-fit depth of oil seal:

A: 1±0.2 mm (0.04±0.01 in) from the end of transfer case

Transfer case and extension case assembly

Removal

Other materials:

Assembly
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