Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary Pulley

REMOVAL

NOTE:

Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">

2. Remove the air breather hose. Air Breather Hose > REMOVAL">

3. Remove the control valve body. Control Valve Body > REMOVAL">

4. Remove the transmission harness. Transmission Harness > REMOVAL">

5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">

6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">

7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">

8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">

9. Remove the extension case. Extension Case > REMOVAL">

10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">

11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">

12. Remove the parking pawl. Parking Pawl > REMOVAL">

13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">

14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">

15. Remove the transmission control device. Transmission Control Device > REMOVAL">

16. Remove the transmission case. Transmission Case > REMOVAL">

17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">

18. Set the ST to secondary pulley, expand the V groove of pulley, and then completely loosen the variator chain.

ST 18769AA010EXPANDER PULLEY

19. Remove the chain guide.

(1) Remove the chain guide from lubrication pipe.

(2) Detach the four claws to remove the chain guide.

(3) Remove the lubrication pipe.

(4) Remove the support rod mounting bolts.

(5) Raise the support rod to remove the chain guide.

(6) Move the chain guide to the secondary pulley side.

(7) Detach the four claws to remove the chain guide.

(8) Remove the support rod.

CAUTION:

Protect the both pulleys and variator chain from scratching.

20. Remove the primary pulley mounting bolt.

21. Remove the primary pulley from the reverse brake housing and intersect the V groove of secondary pulley and the V groove of primary pulley. Remove the variator chain from primary pulley, and remove the primary pulley.

CAUTION:

Cover the V grooves of secondary pulley and primary pulley with cloth to protect the both pulleys and variator chain from scratching.

22. Remove the ST (EXPANDER PULLEY) from the secondary pulley.

23. Remove the variator chain from secondary pulley.

24. Remove the secondary pulley mounting bolts, and remove the secondary pulley.

25. Remove the seal ring from drive pinion retainer.

26. Remove the seal ring from the input shaft.

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary PulleyADJUSTMENT1. PROCEDURE IN REPLACEMENT OF PRIMARY AND SECONDARY PULLEY, OR IN REPLACEMENT OF PRIMARY PULLEY, SECONDARY ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary PulleyINSPECTION• Check the surface of primary and secondary pulley cones for damage or wear.• Check the primary ...

Other materials:

Intake and exhaust valve Specification
MECHANICAL(H4DO) > Intake and Exhaust ValveSPECIFICATIONRefer to “Cylinder Head” for removal and installation procedures of the intake and exhaust valves. Cylinder Head > REMOVAL"> Cylinder Head > INSTALLATION"> ...

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Oil Control SolenoidINSPECTION1. Check that the oil control solenoid has no deformation, cracks or other damages.2. Measure the resistance between the oil control solenoid terminals.Terminal No.Standard1 and 27.25±0.4 ? (when 20°C (68°F ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyDISASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Remove the taper roller bearing using the ST.ST1 498077000REMOVERST2 899864100REMOVERST3 398497701SEAT2. Remove the hypoid driven gear mounting bolt using the ST.ST 18270K ...

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