Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Component

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General Description

COMPONENT

1. TORQUE CONVERTER ASSEMBLY AND CONVERTER CASE

(1)

Drive plate

(13)

Pitching stopper bracket

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Reinforcement drive plate

(14)

O-ring

T1:

18 (1.8, 13.3)

(3)

Torque converter ASSY

(15)

Stud bolt

T2:

22 (2.2, 16.2)

(4)

O-ring

(16)

O-ring

T3:

22.5 (2.3, 16.6)

(5)

Seal ring

(17)

O-ring

T4:

25 (2.5, 18.4)

(6)

O-ring

(18)

O-ring

T5:

41 (4.2, 30.2)

(7)

Front differential gear oil filler plug

(19)

Gasket

T6:

50 (5.1, 36.9)

(8)

O-ring

(20)

Overflow drain plug

T7:

70 (7.1, 51.6)

(9)

Oil cooler pipe

(21)

Gasket

T8:

Drive Plate > INSTALLATION">

(10)

O-ring

(22)

Front differential gear oil drain plug

(11)

Air breather hose

(23)

Converter case

(12)

Transmission radio ground cord

2. OIL PUMP ASSY

(1)

Oil seal

(7)

Oil pump chain

(13)

Converter case

(2)

Oil pump chain cover

(8)

Driven sprocket

(3)

Snap ring

(9)

Oil pump ASSY

Tightening torque: N·m (kgf-m, ft-lb)

(4)

Ball bearing

(10)

Plate

T1:

8.5 (0.9, 6.3)

(5)

Drive sprocket

(11)

O-ring (small)

T2:

21 (2.1, 15.5)

(6)

Snap ring

(12)

O-ring (large)

3. TRANSMISSION CASE

(1)

CVTF filter cover

(11)

Micro-encapsulated bolt

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Gasket

(12)

Ball bearing

T1:

5 (0.5, 3.7)

(3)

CVTF filter

(13)

O-ring

T2:

9 (0.9, 6.6)

(4)

Oil seal

(14)

Gasket

T3:

13 (1.3, 9.6)

(5)

Gasket

(15)

O-ring

T4:

17 (1.7, 12.5)

(6)

O-ring

(16)

Transmission case

T5:

22 (2.2, 16.2)

(7)

Air breather cap

(17)

Oil guide

T6:

50 (5.1, 25.8)

(8)

Air breather hose

(18)

Ball bearing

(9)

O-ring

(19)

Roll pin

(10)

Oil stopper plate

(20)

Seal ring

4. CONTROL VALVE BODY

(1)

Transmission harness stay

(7)

O-ring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Valve cover

(8)

Oil strainer

T1:

5 (0.5, 3.7)

(3)

Gasket

(9)

Magnet

T2:

7 (0.7, 5.2)

(4)

Control valve body

(10)

Oil pan

T3:

8 (0.8, 5.9)

(5)

O-ring

(11)

Gasket

T4:

9 (0.9, 6.6)

(6)

Transmission ASSY

(12)

CVTF drain plug

T5:

31 (3.2, 22.9)

5. REVERSE BRAKE ASSEMBLY

(1)

Drive pinion retainer

(8)

Snap ring

(15)

O-ring

(2)

O-ring

(9)

Spring retainer

(16)

Lubrication pipe

(3)

Snap ring

(10)

Return spring

(17)

Oil guide

(4)

Retaining plate

(11)

Reverse brake piston

(5)

Drive plate

(12)

O-ring

Tightening torque: N·m (kgf-m, ft-lb)

(6)

Driven plate

(13)

Reverse brake housing

T1:

16 (1.6, 11.8)

(7)

Dish plate

(14)

O-ring

T2:

37 (3.8, 27.3)

6. FORWARD CLUTCH ASSEMBLY

(1)

Converter case

(10)

Chamber COMPL

(19)

Balance oil guide

(2)

O-ring

(11)

Snap ring

(20)

Thrust bearing

(3)

Seal ring

(12)

Dish plate

(21)

Planetary carrier ASSY

(4)

Thrust bearing

(13)

Driven plate

(22)

Thrust bearing

(5)

Seal ring

(14)

Drive plate

(23)

Internal gear

(6)

Forward clutch drum ASSY

(15)

Retaining plate

(24)

Thrust gear plate

(7)

Seal ring

(16)

Snap ring

(25)

Snap ring

(8)

Forward clutch piston

(17)

Sun gear

(26)

Thrust bearing

(9)

Return spring

(18)

Snap ring

(27)

Washer

7. TRANSMISSION CONTROL DEVICE

(1)

Spring pin

(10)

Return spring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Separator plate

(11)

Parking pawl

T1:

5 (0.5, 3.7)

(3)

Manual valve ASSY

(12)

Shaft

T2:

7 (0.7, 5.2)

(4)

Spring pin

(13)

Parking support

T3:

9 (0.9, 6.6)

(5)

Shifter arm

(14)

Transmission case

T4:

18 (1.8, 13.3)

(6)

Inhibitor switch

(15)

Parking rod

T5:

25 (2.5, 18.4)

(7)

Shifter arm shaft

(16)

Detent spring

(8)

Cable bracket

(17)

Manual plate

(9)

Plate ASSY

8. PRIMARY PULLEY, SECONDARY PULLEY & VARIATOR CHAIN AND REDUCTION DRIVE GEAR

(1)

Drive pinion retainer

(8)

Chain guide

(15)

Reduction gear shim

(2)

Reverse brake housing

(9)

Variator chain

(16)

Oil baffle

(3)

Support rod

(10)

Seal ring

(4)

Lubrication pipe

(11)

Secondary pulley ASSY

Tightening torque: N·m (kgf-m, ft-lb)

(5)

Primary pulley shim

(12)

Reduction drive gear

T1:

16 (1.6, 11.8)

(6)

Primary pulley ASSY

(13)

Dish plate

T2:

21 (2.1, 15.5)

(7)

Seal ring

(14)

Spring retainer

T3:

67.5 (6.9, 49.8)

9. FRONT DIFFERENTIAL GEAR

(1)

Lock plate

(12)

Differential bevel gear

(23)

Lock nut

(2)

Oil seal

(13)

Differential bevel pinion

(24)

Plug

(3)

Differential side retainer

(14)

Drive pinion shim

(25)

Oil baffle

(4)

O-ring

(15)

Taper roller bearing

(26)

O-ring

(5)

Taper roller bearing

(16)

Oil seal

(6)

Drive pinion gear set

(17)

Drive pinion retainer

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Pinion shaft

(18)

Oil seal

T1:

22 (2.2, 16.2)

(8)

Differential case RH

(19)

O-ring

T2:

25 (2.5, 18.4)

(9)

Straight pin

(20)

Drive pinion spacer

T3:

43 (4.4, 31.7)

(10)

Differential case LH

(21)

Drive pinion washer

T4:

64 (6.5, 47.2)

(11)

Washer

(22)

Taper roller bearing

T5:

Drive Pinion Shaft Assembly > ASSEMBLY">

10. TRANSFER AND EXTENSION CASE

(1)

Snap ring (Crosstrek model)

(14)

Snap ring

(27)

Transmission hanger

(2)

Reduction driven gear COMPL

(15)

Transfer clutch plate set

(28)

Oil seal

(3)

Collar

(16)

Pressure plate

(29)

Dust cover

(4)

Parking gear

(17)

Snap ring

(30)

O-ring

(5)

Transfer drive gear

(18)

Transfer clutch piston seal

(6)

Ball bearing

(19)

Transfer clutch piston return spring

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Lock nut

(20)

Transfer clutch piston

T1:

17 (1.7, 12.5)

(8)

Transfer drive gear shim

(21)

Rear drive shaft

T2:

22 (2.2, 16.2)

(9)

Spacer oil

(22)

Ball bearing

T3:

25 (2.5, 18.4)

(10)

Ball bearing

(23)

Seal ring

T4:

35 (3.6, 25.8)

(11)

Transfer driven gear

(24)

Transfer driven gear shim

T5:

95 (9.7, 70.1)

(12)

Seal ring

(25)

Gasket

(13)

Thrust bearing

(26)

Extension case

11. TRANSMISSION HARNESS AND SENSOR

(

    Caution
    CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General DescriptionCAUTION• Remove contamination including dirt and corrosion before removal, installation or disassembly.• Keep the disassem ...

    Preparation tool
    CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS18769AA010EXPANDER PULLEYUsed for removing and installing the ...

    Other materials:

    Inspection
    CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Turbine Speed SensorINSPECTION1. Set the ST between the TCM and bulkhead harness.ST 18460AA040CHECK BOARD2. Set the probe of oscilloscope to the check board connector.Connector & terminalNo. 12 (+) — No. 42 (−):(A)+ probe(B)− probe3 ...

    Front seatbelts
    1. Adjust the seat position according to the following procedure. Driver's seat: Adjust the seatback to the upright position. Move the seat as far from the steering wheel as practical while still maintaining full vehicle control. Front passenger's seat: Adjust the seatback to the upright ...

    Dtc u0122 lost communication with vehicle dynamics control module
    INSTRUMENTATION/DRIVER INFO (DIAGNOSTICS) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC U0122 LOST COMMUNICATION WITH VEHICLE DYNAMICS CONTROL MODULEDetected when CAN data from VDC does not arrive.NOTE:Perform the diagnosis for LAN system. Basic Diagnostic Procedure > PROCEDURE ...

    © 2016-2021 Copyright www.sucross.com