Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Preparation tool

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General Description

PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

18769AA010

EXPANDER PULLEY

Used for removing and installing the secondary pulley assembly.

18767AA010

BEARING REMOVER

Used for removing the ball bearing of transfer clutch assembly.

18762AA010

COMPRESSOR SPECIAL TOOL

Used for removing and installing snap ring of forward clutch assembly.

18761AA010

SHEET SPECIAL TOOL

Used for removing and installing control valve body.

Used for removing and installing valve cover.

Used for removing and installing transmission harness.

18681AA010

PRESSURE GAUGE ADAPTER

Used for measuring the secondary pressure (line pressure).

NOTE:

Used together with the genuine O-ring (part No. 806916050).

18801AA000

OIL PRESSURE GAUGE ASSY

Used for measuring the secondary pressure (line pressure).

18658AA020

WRENCH COMPL RETAINER

Used for removing and installing the differential side retainer.

34099AC020

ADAPTER HOSE B

Used for measuring the transfer clutch hydraulic pressure.

NOTE:

Used with genuine union screw (Part No. 801914010) and gasket (Part No. 803914060).

18460AA040

CHECK BOARD

Used for measuring voltage and resistance of TCM terminals.

34099AC010

ADAPTER HOSE A

Used for measuring the transfer clutch hydraulic pressure.

18681AA000

PRESSURE GAUGE ADAPTER

Used for measuring the transfer clutch hydraulic pressure.

NOTE:

Used together with the genuine O-ring (part No. 806911080).

498575400

OIL PRESSURE GAUGE ASSY

Used for measuring the transfer clutch hydraulic pressure.

498277200

STOPPER SET

Used for removing and installing transmission assembly to engine.

Used for preventing the torque converter from dropping off.

398527700

PULLER ASSY

Used for removing the extension case oil seal.

Used for removing the bearing outer race of the drive pinion shaft.

Used for removing the bearing of transmission case.

18760AA000

CLAW

Used for removing the bearing of transmission case.

Used together with PULLER ASSY (398527700).

398673600

COMPRESSOR

Used for removing and installing snap ring of forward clutch assembly.

18355AA000

PULLEY WRENCH

Used for removing and installing the lock nut of reduction driven gear.

Used together with PIN SET (18334AA000).

18334AA000

PIN SET

Used for removing and installing the lock nut of reduction driven gear.

Used together with PULLEY WRENCH (18355AA000).

499987003

SOCKET WRENCH (35)

Used for removing and installing the lock nut of reduction driven gear.

498057300

OIL SEAL INSTALLER

Used for installing the extension case oil seal.

18632AA000

STAND ASSY

Used for disassembling and assembling the transmission.

498515500

REMOVER

Used for removing the bearing inner race of the drive pinion shaft.

498255400

PLATE

Used for measuring the backlash of hypoid gear.

498247001

MAGNET BASE

Used for measuring the backlash of differential bevel pinion gear.

Used for measuring the backlash of hypoid gear.

Used together with DIAL GAUGE (498247100).

498247100

DIAL GAUGE

Used for measuring the backlash of differential bevel pinion gear.

Used for measuring the backlash of hypoid gear.

Used together with MAGNET BASE (498247001).

18675AA000

DIFFERENTIAL SIDE OIL SEAL INSTALLER

Used for installing the differential side retainer oil seal.

18762AA001

COMPRESSOR SPECIAL TOOL

Used for disassembling and installing the multi-plate clutch piston.

COMPRESSOR SPECIAL TOOL (18762AA000) can also be used.

927720000

HOUSING BUSHING INSTALLER AND REMOVER

Used for installing the oil seal.

Use BUSHING SHAFT (927880000).

18763AA000

COMPRESSOR SHAFT

Used for measuring the backlash of hypoid gear.

28399SA010

OIL SEAL PROTECTOR

Used for protecting oil seal when installing front drive shaft.

498937110

HOLDER

Used for removing and installing the drive pinion lock nut.

Used as a holder to rotate gear when checking tooth contact.

41099AA012

ENGINE SUPPORT BRACKET

Used for supporting the engine.

41099AA020

ENGINE SUPPORT

Used for supporting the engine.

18270KA020

SOCKET (E20)

Used for removing and installing the hypoid driven gear.

Used for removing and installing the drive pinion shaft retainer.

398497701

SEAT

Used for removing and installing the bearing.

398177700

INSTALLER

Used for installing the ball bearing.

Used for installing the parking gear.

Used for installing the bearing outer race.

Used for installing the plug.

28499TC010

PRESS SNAP RING

Used for installing the bearing outer race of drive pinion shaft.

899864100

REMOVER

Used for removing and installing the ball bearing.

Used for removing the parking gear and transfer drive gear.

Used for removing the bearing inner race of the front differential.

498077000

REMOVER

Used for removing the bearing inner race of the front differential.

18657AA010

INSTALLER

Used for installing the oil seal at shifter arm shaft portion.

498077600

REMOVER

Used for removing the ball bearing of drive sprocket.

18723AA000

REMOVER

Used for removing the ball bearing of transfer clutch assembly.

498497300

CRANKSHAFT STOPPER

Used for stopping the drive plate rotation when removing and installing the drive plate.

399513600

INSTALLER

Used for removing the ball bearing of drive sprocket.

499267300

STOPPER PIN

Used for adjusting the inhibitor switch.

499277100

BUSHING 1-2 INSTALLER

Used for installing the ball bearing of the transmission case.

Used for installing the bearing inner race.

499277200

INSTALLER

Used for installing the ball bearing of the transfer clutch assembly.

499575400

GAUGE

Used for measuring height of end play.

499575500

GAUGE

Used for measuring height of end play.

499787500

ADAPTER

Used for removing and installing the drive pinion shaft lock nut.

Used for measuring the preload of the drive pinion shaft.

Used for measuring the backlash of hypoid gear.

499575600

GAUGE

Used for measuring height of end play.

499787700

WRENCH

Used for removing and installing the drive pinion shaft lock nut.

Used for measuring the preload of the drive pinion shaft.

Used for measuring the backlash of hypoid gear.

499757002

INSTALLER

Used for removing the bearing of reduction driven gear.

Used for installing the parking gear.

Used for installing the transfer drive gear.

899580100

INSTALLER

Used for installing the collar of reduction driven gear.

Used for installing the ball bearing of the transfer driven gear.

Used for installing the bearing inner race of drive pinion shaft.

498077300

REMOVER

Used for installing the ball bearing of reduction driven gear.

499755502

PRESS SNAP RING

Used for installing the drive sprocket ball bearing.

499755602

PRESS SNAP RING

Used for installing the oil seal.

Used for installing the plug.

498077400

REMOVER

Used for removing the ball bearing of transfer driven gear.

20099AE020

INSTALLER

Used for installing the bearing outer race of drive pinion shaft.

927130000

EXTENSION DRIVE SHAFT

Used for installing the bearing inner race of drive pinion shaft.

18270AA040

SOCKET

Used for removing and installing the transfer clutch pressure test plug.

73099SG000

SPECIAL TOOL CONDENSER

Used for installing the transfer clutch pressure test plug.

SUBARU SELECT MONITOR 4

Used for setting of each function and troubleshooting for electrical system.

NOTE:

For detailed operation procedures of Subaru Select Monitor 4, refer to “Application help”.

2. GENERAL TOOL

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance, voltage and current.

Thickness gauge

Used for measuring the clearance in reverse brake, forward clutch and transfer clutch.

Caliper

Used for measuring the dimension.

Spring scale

Used for measuring the starting torque of the drive pinion.

TORX® bit T70

Used for removing and installing differential gear oil drain plug.

Straight pin remover

Used for removing and installing the straight pin and spring pin.

Push/pull gauge

Used for measuring clutch clearance.

Angle gauge

Used for installing the drive plate.

DST-i

Used together with Subaru Select Monitor 4.

Component
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