Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Caution

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General Description

CAUTION

Remove contamination including dirt and corrosion before removal, installation or disassembly.

Keep the disassembled parts in order and protect them from dust and dirt.

Do not place the valve cover with its inner side facing up until it is installed, to prevent intrusion of foreign matter into the control valve body.

Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.

When disassembling the case and other light alloy parts, use a plastic hammer to force it apart. Do not pry apart with screwdrivers or other tools.

Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.

Use SUBARU genuine CVTF and recommended grease. Do not mix CVTF, grease etc. of different grades or manufacturers.

Be sure to tighten bolts and nuts to the specified torque.

Apply CVTF onto sliding or revolving surfaces before installation.

Replace deformed or damaged snap rings with new parts.

Before installing O-rings or oil seals, apply sufficient amount of CVTF or gear oil to appropriate locations in order to avoid damage and deformation.

Be careful not to incorrectly install or fail to install O-rings, snap rings and other such parts.

Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth between the part and the vise.

Avoid damaging the mating surface of the case.

Before applying liquid gasket, completely remove and clean the old liquid gasket.

After removing the sensors, breather hose and plugs, plug the holes to avoid foreign materials intruding as necessary.

During disassembly or assembly, be sure to use nylon gloves or paper towels. Do not use cloth gloves or waste cloth.

Be careful of handling the oil seal, O-ring and gasket. If the contact surface of them is damaged, oil leakage may occur.

When replacing the taper roller bearing, replace the outer race and inner race as a set.

When replacing the hypoid gear, replace the hypoid gear and drive pinion shaft as a set.

Replace the bolts if the seating surface or the thread surface is excessively rusted.

General description
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Component
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General DescriptionCOMPONENT1. TORQUE CONVERTER ASSEMBLY AND CONVERTER CASE(1)Drive plate(13)Pitching stopper bracketTightening torque: N·m (kgf-m ...

Other materials:

Disassembly
MECHANICAL(H4DO) > Cylinder BlockDISASSEMBLY1. CYLINDER BLOCK1. Remove the oil separator cover from cylinder block RH.2. Remove the liquid gasket from cylinder block RH.3. Remove the cylinder block plug (A) and the main gallery plug (B) from cylinder block RH.4. Remove the liquid gasket from the ...

Disassembly
EXHAUST(H4DO) > Front Exhaust PipeDISASSEMBLY1. Remove the front oxygen (A/F) sensor and rear oxygen sensor from front exhaust pipe. Front Oxygen (A/F) Sensor > REMOVAL"> Rear Oxygen Sensor > REMOVAL">2. Remove the center exhaust pipe from the front exhaust pipe.3. Remove ...

Engine control module (ecm) i/o signal Electrical specification
ENGINE (DIAGNOSTICS)(H4DO) > Engine Control Module (ECM) I/O SignalELECTRICAL SPECIFICATION1. ENGINE CONTROL MODULE (ECM)DescriptionConnector No.Terminal No.Signal (V)NoteIgnition SW ON(Engine OFF)Engine ON(Idling)Crankshaft position sensor(+) signalB1361650 or 5Waveform*(−) signalB1362700 ...

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