Subaru Crosstrek Service Manual: Removal
CLUTCH SYSTEM > Master Cylinder
REMOVAL
CAUTION:
• Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it off with water and wipe clean quickly if spilled.
• Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">
1. Turn the ignition switch to OFF.
2. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work. NOTE">
3. Drain the brake fluid. Clutch Fluid">
4. Remove the cover assembly - instrument panel LWR driver. Instrument Panel Lower Cover > REMOVAL">
5. Remove the knee airbag module. Knee Airbag Module > REMOVAL">
6. Remove the snap pin and clevis pin, and then separate the push rod of the master cylinder.
(A) | Clevis pin |
(B) | Snap pin |
(C) | Push rod |
(D) | Lock nut |
7. Remove the clip (A) from the air intake boot.
8. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).
9. Loosen the clamp (C) which connects the air intake boot and throttle body.
10. Remove the air intake boot from the throttle body, and move it to the left side wheel apron.
11. Disconnect the clutch pipe and tank hose from the master cylinder.
12. Remove the master cylinder.
(A) | Master cylinder |
(B) | Clutch pipe |
(C) | Tank hose |
Assembly
CLUTCH SYSTEM > Master CylinderASSEMBLY1. Apply a coat of grease to the contact surfaces of the push rod and piston before installation.Grease:SILICONE GREASE G-40M or equivalent2. Assemble in the ...
Disassembly
CLUTCH SYSTEM > Master CylinderDISASSEMBLY1. Remove the straight pin and nipple.(A)Nipple(B)Straight pin2. Remove the oil seal.(A)Oil seal3. Move the seat towards the rear.(A)Seat(B)Master cylinder ...
Other materials:
Removal
EXTERIOR/INTERIOR TRIM > Rear Gate TrimREMOVAL1. Remove the trim panel - rear gate UPR.(1) Remove the claws on the trim edge.(2) Release the claws in the center of trim, and remove the trim panel - rear gate UPR.2. Remove the trim panel - rear gate pillar side.(1) Release the claws.(2) Remove the ...
Installation
LIGHTING SYSTEM > Front Fog Light AssemblyINSTALLATIONCAUTION:Install the mud guard - front so that the front end of the mud guard (b) comes outside the bumper face - front (a).1. Install each part in the reverse order of removal.Tightening torque:Fog light assembly - front: 7.5 N·m (0.76 ...
Inspection
DRIVE SHAFT SYSTEM > Rear Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. Repair or replace if defective.• DOJ (Double Offset Joint):Check for seizure, corrosion, damage, wear and excessive play.• BJ (Bell Joint):Check for seizure, corrosion, damage and e ...
