Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of valve cover and transmission side.

CAUTION:

When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.

2. Check the control valve body for dust and other foreign matter.

3. Install the O-rings.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-rings.

4. Install the control valve body.

(1) Install the control valve body to the transmission.

CAUTION:

• Do not damage the O-ring.

• Perform installation so that the O-ring is not displaced.

(2) Temporarily tighten the bolt (A: silver).

(3) Attach the bolt (B).

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

(4) Tighten the bolt (A: silver).

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

5. Install the O-ring to the transmission harness.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-rings.

6. Install the transmission harness to the valve cover.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

7. Install the gasket to the transmission.

NOTE:

Use a new gasket.

8. Apply liquid gasket to the oval hole of gasket.

Liquid gasket:

THREE BOND 1215B or equivalent

9. Connect the transmission harness connector to the control valve body, and install the valve cover.

CAUTION:

Be careful not to catch the sheet of the ST.

Tightening torque:

8 N·m (0.8 kgf-m, 5.9 ft-lb)

10. Remove the ST (SHEET SPECIAL TOOL).

11. Install the throttle body. Throttle Body > INSTALLATION">

12. Install the transmission harness connector to the harness stay.

13. Install the transmission harness stay and transmission ground terminal.

NOTE:

Install the transmission ground terminal in the direction within the range of approx. 30° (A).

Tightening torque:

T1: 7 N·m (0.7 kgf-m, 5.2 ft-lb)

T2: 14 N·m (1.4 kgf-m, 10.3 ft-lb)

14. Insert the transmission case cover (small) between transmission case cover (large) and transmission to install.

Tightening torque:

8 N·m (0.8 kgf-m, 5.9 ft-lb)

15. Install the pitching stopper bracket and transmission radio ground cord.

CAUTION:

Be careful not to deform or damage the terminal of transmission radio ground cord.

Tightening torque:

41 N·m (4.2 kgf-m, 30.2 ft-lb)

16. Install the air breather hose to the pitching stopper bracket.

17. Install the pitching stopper.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)

18. Connect the following harness connectors.

• Transmission harness connectors

• Inhibitor harness connector

• Transmission radio ground terminal

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

19. Install the air intake boot assembly. Air Intake Boot > INSTALLATION">

20. Adjust the CVTF level. CVTF > ADJUSTMENT">

21. Perform the operation of AT learning mode. Learning Control">

Removal

Converter case

Other materials:

Removal
FRONT SUSPENSION > Front ArmREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the under cover - front. Front Under Cover > REMOVAL">3. Remove the front arm assembly.(1) Remove the bolt, and then detach the front support. (Electric power steering model only)(2) ...

Removal
PARKING BRAKE > Parking Brake Assembly (Rear Disc Brake)REMOVAL1. Release the parking brake.2. Lift up the vehicle, and then remove the rear wheels.3. Remove the rear disc rotor. Rear Disc Rotor > REMOVAL">4. Remove the spring - primary shoe return and the spring - secondary shoe retu ...

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Manifold Absolute Pressure SensorINSPECTION1. Check that the manifold absolute pressure sensor has no deformation, cracks or other damages.2. Connect dry-cell battery positive terminal to terminal No. 3 and dry-cell battery ground terminal to terminal No. 1, ...