BRAKE > Rear Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - rear disc brake.
1. Before installation, check each part. Rear Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - rear disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent

3. Install the support - rear disc brake to the housing assembly - rear axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent

5. Apply a thin coat of grease to the shim - disc brake rear inner (a) and the shim - disc brake rear outer (b).
Preparation items:
Grease: Those contained in the pad kit or WAKO grease V160

(A) | Pad - disc brake rear outer | (B) | Pad - disc brake rear inner |
6. Install the brake pad to the support - rear disc brake.
7. Install the caliper body assembly to the support - rear disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
8. Install the brake hose bracket.
Tightening torque:
Brake hose bracket: 33 N·m (3.36 kgf-m, 14.3 ft-lb)
9. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
10. Bleed air from the brake system. Air Bleeding > PROCEDURE">
11. Install the rear wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
Inspection
Rear disc rotorChecking the fluid level
WARNING
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is
advisable.
CAUTION
Clutch fluid ab ...
Hazard warning flasher
Models without multi function display
Models with multi function display
The hazard warning flasher is used to
warn other drivers when you have to park your vehicle under emergency
conditions.
The hazard warning flasher works regardless
of the position of the ignition switch.
To ...
Installation
CLUTCH SYSTEM > Master CylinderINSTALLATION1. Install the master cylinder to the body, and connect the clutch pipe and the tank hose.Tightening torque:T1: 15 N·m (1.5 kgf-m, 11.1 ft-lb)T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)2. Connect the push rod of the master cylinder, and install the ...