BRAKE > Rear Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - rear disc brake.
1. Before installation, check each part. Rear Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - rear disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent
3. Install the support - rear disc brake to the housing assembly - rear axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent
5. Apply a thin coat of grease to the shim - disc brake rear inner (a) and the shim - disc brake rear outer (b).
Preparation items:
Grease: Those contained in the pad kit or WAKO grease V160
(A) | Pad - disc brake rear outer | (B) | Pad - disc brake rear inner |
6. Install the brake pad to the support - rear disc brake.
7. Install the caliper body assembly to the support - rear disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
8. Install the brake hose bracket.
Tightening torque:
Brake hose bracket: 33 N·m (3.36 kgf-m, 14.3 ft-lb)
9. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
10. Bleed air from the brake system. Air Bleeding > PROCEDURE">
11. Install the rear wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
Caution
CONTROL SYSTEMS > General DescriptionCAUTION• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing any work.• Remove contamination including dirt and corrosion before removal, installation or disassembly.• Keep the disassembled ...
Shift lock function
The shift lock function helps prevent the
improper operation of the select lever.
The select lever cannot be operated
unless the ignition switch is turned to the
"ON" position and the brake pedal is
depressed.
The select lever cannot be moved from
the "P" position to any other positio ...
Adjustment
EXTERIOR BODY PANELS > Rear GateADJUSTMENTAdjust the clearance around the panel - rear gate as follows.PartStandardAPanel - rear gate to Roof panel6.0+1.0, −0.5 mm (0.24+0.04, −0.02 in)BSurface level gap: Panel - rear gate to Roof panel1.0±1.0 mm (0.04±0.04 in)CPanel - rear gate to ...