Subaru Crosstrek Service Manual: Installation
BRAKE > Front Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.
1. Check each part. Front Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - front disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent
3. Install the support - front disc brake to the housing assembly - front axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent
5. Install the brake pad to the support - front disc brake.
CAUTION:
• Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.
• Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.
• If the pad return spring is deformed or damaged, replace the brake pad with a new part.
(a) | Pad return spring | (b) | Supporting surface of pad clip | (c) | Direction of brake rotor rotation |
NOTE:
Install the brake pad indicator in proper direction.
(a) | LH — IN | (c) | RH — IN | (e) | Pad indicator |
(b) | LH — OUT | (d) | RH — OUT | (f) | Pad return spring |
6. Install the caliper body assembly to the support - front disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
7. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
8. Bleed air from the brake system. Air Bleeding > PROCEDURE">
9. Install the front wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
Inspection
BRAKE > Front Disc Brake AssemblyINSPECTION1. Check the caliper body cylinder and piston for uneven wear, damage or rust.2. Check the rubber parts for damage or deterioration.3. If faulty is found ...
Front disc rotor
...
Other materials:
Repair
EXTERIOR/INTERIOR TRIM > Front BumperREPAIR1. COATING METHOD FOR PP BUMPERProcess No.Process nameJob contents1Bumper installationPlace the bumper on a paint worktable as required. Use the paint worktable conforming to inner shape of bumper if possible.Cross section of bumper(1) Bumper(2) Paint wo ...
Component
VEHICLE DYNAMICS CONTROL (VDC) > General DescriptionCOMPONENT1. ABS WHEEL SPEED SENSOR(1)Front ABS wheel speed sensor(4)Rear ABS wheel speed sensorTightening torque: N·m (kgf-m, ft-lb)(2)Housing ASSY - front axle(5)Magnetic encoderT1:7.5 (0.8, 5.5)(3)Housing ASSY - rear axle(6)Hub unit COM ...
Installation
PARKING BRAKE > Parking Brake LeverINSTALLATION1. Install each part in the reverse order of removal.CAUTION:• The front seat mounting bolts differ between the front mounting points and the rear mounting points. When installing the front seat, make sure that you are using correct bolts at co ...
