Subaru Crosstrek Service Manual: Installation
BRAKE > Front Disc Brake Assembly
INSTALLATION
NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.
1. Check each part. Front Disc Brake Assembly > INSPECTION">
2. Apply a thin coat of grease to the support - front disc brake.
Preparation items:
Grease: An item contained in the pad kit or equivalent
3. Install the support - front disc brake to the housing assembly - front axle.
Tightening torque:
Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">
4. Apply a thin coat of grease to the pad clip.
Preparation items:
Grease: An item contained in the pad kit or equivalent
5. Install the brake pad to the support - front disc brake.
CAUTION:
• Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.
• Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.
• If the pad return spring is deformed or damaged, replace the brake pad with a new part.
(a) | Pad return spring | (b) | Supporting surface of pad clip | (c) | Direction of brake rotor rotation |
NOTE:
Install the brake pad indicator in proper direction.
(a) | LH — IN | (c) | RH — IN | (e) | Pad indicator |
(b) | LH — OUT | (d) | RH — OUT | (f) | Pad return spring |
6. Install the caliper body assembly to the support - front disc brake.
Tightening torque:
Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)
7. Connect the brake hose using a new brake hose gasket.
Tightening torque:
Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)
8. Bleed air from the brake system. Air Bleeding > PROCEDURE">
9. Install the front wheels.
Tightening torque:
Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)
C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)
Inspection
BRAKE > Front Disc Brake AssemblyINSPECTION1. Check the caliper body cylinder and piston for uneven wear, damage or rust.2. Check the rubber parts for damage or deterioration.3. If faulty is found ...
Front disc rotor
...
Other materials:
Axle boots joints Inspection
PERIODIC MAINTENANCE SERVICES > Axle Boots & JointsINSPECTION1. FRONT AND REAR AXLE BOOTSInspect the front axle boots (A) and rear axle boots (B) for deformation, damage or failure. If faulty, replace with new part. Front Drive Shaft"> Rear Drive Shaft">• Front• ...
List of diagnostic trouble code (dtc) List
LAN SYSTEM (DIAGNOSTICS) > List of Diagnostic Trouble Code (DTC)LISTDTCItemContent of diagnosisNoteU1201CAN-HS COUNTER ABNORMALHigh speed CAN communication error Diagnostic Procedure with Diagnostic Trouble Code (DTC) > DTC U1201 CAN-HS COUNTER ABNORMAL">U0073CONTROL MODULE COMMUNICATI ...
Replacement
VEHICLE DYNAMICS CONTROL (VDC) > VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)REPLACEMENT1. ONLY FOR MODELS WITHOUT EyeSightCAUTION:• Because the pressure sensor built into the H/U is easily damaged by static electricity, start the operation after performing static electrici ...
