CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch
ADJUSTMENT
1. Install the transfer clutch assembly to the extension case with the transfer driven gear shims and thrust bearings removed.

2. Install the thrust bearing to the transfer driven gear.
NOTE:
Make sure to install in the right direction.

3. Using the ST, measure the height “A” from the ST end face to the thrust bearing catch surface of the transfer clutch assembly.
| ST 499575500 | GAUGE |

4. Using the ST, measure the height “B” from the transmission case mating surface to the end of ST.
| ST 499575500 | GAUGE |

5. Obtain the thickness of transfer driven gear shim using the following formula to select one to three transfer driven gear shims.
T (mm) = A − B − (0.05 — 0.25)
[T (in) = A − B − (0.002 — 0.01)]
T: Transfer driven gear shim thickness
A: Height from the ST end face to the transfer clutch assembly thrust bearing catch surface
B: Height from the mating surface of the transmission case to the end of the ST
0.05 — 0.25 mm (0.002 — 0.01 in): Clearance
Transfer driven gear shim | |
Part No. | Thickness mm (in) |
33280AA030 | 0.3 (0.012) |
33280AA040 | 0.4 (0.016) |
33280AA050 | 0.5 (0.020) |
Transfer clutch
RemovalRemoval
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Starting engine
CAUTION
Do not operate the starter motor
continuously for more than 10 seconds.
If the engine fails to start after
operating the starter for 5 to 10
seconds, wait for 10 seconds or
more before trying again.
NOTE
It may be difficult to start the engine
when the battery has been disconnecte ...