Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Replacement

DIFFERENTIALS > Rear Differential Front Oil Seal

REPLACEMENT

1. Shift the select lever or gear shift lever to neutral.

2. Release the parking brake.

3. Disconnect the ground cable from battery.

4. Lift up the vehicle.

5. Drain differential gear oil. Differential Gear Oil > REPLACEMENT">

6. Remove the rear exhaust pipe. Rear Exhaust Pipe > REMOVAL">

7. Remove the center exhaust cover.

8. Remove the propeller shaft. Propeller Shaft > REMOVAL">

9. Check the initial torque and write it down.

10. Remove the self-locking nut while holding the companion flange with ST.

ST 498427200FLANGE WRENCH

11. Extract the companion flange using the ST.

ST 399703600PULLER ASSY

12. Remove the oil seal using ST or screwdriver.

ST 398527700PULLER ASSY

13. Using the ST, install the oil seal.

NOTE:

Use a new oil seal.

Apply differential gear oil to the oil seal lips.

ST 498447120INSTALLER

14. Install the companion flange.

NOTE:

Use a plastic hammer to install companion flange.

15. Tighten the self-locking nut to the specified torque while holding the companion flange with ST.

CAUTION:

Tighten so that the initial torque of companion flange becomes the same as that of before oil seal replacement.

NOTE:

Use a new self-locking nut.

Before installing the self-locking nut, apply the seal material to the threads of the drive pinion shaft and to the seating surface of the self-locking nut.

Seal material:

THREE BOND 1324 (Part No. 004403042) or equivalent

Tightening torque:

T-type

167 — 196 N·m (17.0 — 20.0 kgf-m, 123.2 — 144.6 ft-lb)

VA1-type

162 — 220 N·m (16.5 — 22.5 kgf-m, 119.5 — 162.3 ft-lb)

ST 498427200FLANGE WRENCH

16. Hereafter, perform assembly in the reverse order of disassembly.

17. Fill differential gear oil. Differential Gear Oil > REPLACEMENT">

Inspection
DIFFERENTIALS > Rear Differential Front Oil SealINSPECTIONMake sure that there is no leakage from front oil seal portion. If there is any leakage, replace the oil seal and inspect the propeller sha ...

Rear differential inspection mode
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Other materials:

Component
INTAKE (INDUCTION)(H4DO) > General DescriptionCOMPONENT(1)Air intake duct(8)Air cleaner case (rear)Tightening torque: N·m (kgf-m, ft-lb)(2)Clip(9)ClipT1:1 (0.1, 0.7)(3)Cushion(10)Mass air flow and intake air temperature sensorT2:3 (0.3, 2.2)(4)Air cleaner case (front)(11)ClampT3:6 (0.6, 4. ...

Installation
BRAKE > Master CylinderINSTALLATION1. Replace the seal sub assembly for the master cylinder assembly with a new part.CAUTION:Be careful not to install the seal sub assembly in the wrong location.(a)Primary piston(b)Seal sub ASSY(c)Install the seal sub assembly to this surface.2. Install each part ...

Removal
GLASS/WINDOWS/MIRRORS > Windshield GlassREMOVAL1. USING WINDSHIELD GLASS KNIFECAUTION:• For model with EyeSight, always remove the glass - front window after the stereo camera is removed.• For model with EyeSight, always use Subaru genuine windshield glass specially designed for EyeSi ...

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