Subaru Crosstrek Service Manual: Removal

1. Release the fuel pressure. Fuel > PROCEDURE">

2. Disconnect the ground cable from battery.

3. Open the fuel filler lid and remove the fuel filler cap.

NOTE:

This operation is required to release the inner pressure of the fuel tank.

4. Lift up the vehicle.

5. Remove the under cover. Front Under Cover > REMOVAL">

6. Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) of coolant. Engine Coolant > REPLACEMENT">

7. Remove the clip (A), and loosen the clamps (B) and (C) securing the air intake boot.

8. Remove the air intake boot from the air cleaner case (rear) and throttle body, and move the air intake boot aside so that it does not interfere with the work.

9. Disconnect the preheater hose from throttle body.

10. Disconnect the connector (A) from the purge control solenoid valve.

11. Loosen the bolt (B) which secures the EGR pipe to the intake manifold.

12. Remove the nut (C) which holds EGR pipe from the water pipe assembly.

13. Disconnect the PCV hose (A) from intake manifold.

14. Disconnect the connector (B) from manifold absolute pressure sensor.

15. Disconnect the connector (C) from the throttle position sensor.

16. Disconnect the brake booster vacuum hose from the intake manifold.

17. Disconnect the connector from the mass air flow and intake air temperature sensor, and remove the clip (A) securing the bulkhead wiring harness.

18. Remove the air cleaner case (rear) together with the air cleaner element.

19. Remove the intake manifold protector RH.

20. Disconnect the fuel delivery pipe from the fuel pipe RH.

CAUTION:

• Be careful not to spill fuel.

• Catch the fuel from the pipes using a container or cloth.

Disconnect the quick connector as shown in the figure.

21. Remove the intake manifold protector LH.

22. Disconnect the fuel delivery pipe from the fuel pipe LH.

CAUTION:

• Be careful not to spill fuel.

• Catch the fuel from the pipes using a container or cloth.

Disconnect the quick connector as shown in the figure.

23. Disconnect the fuel delivery tube and evaporation hose.

CAUTION:

• Be careful not to spill fuel.

• Catch the fuel from the tubes using a container or cloth.

(1) Disconnect the quick connector on the fuel delivery tube from the fuel pipe assembly, and remove the clip (A) securing the fuel delivery tube.

NOTE:

Disconnect the quick connector as shown in the figure.

(2) Disconnect the evaporation hose from the fuel pipe assembly.

24. Remove the intake manifold from the tumble generator valve assembly.

25. Remove the engine wiring harness. Engine Wiring Harness > REMOVAL">

Assembly

Disassembly

Other materials:

GVWR and GAWR (Gross Vehicle Weight Rating  and Gross Axle Weight Rating)
Certification label The certification label attached to the bottom of driver's side door pillar shows GVWR (Gross Vehicle Weight Rating) and GAWR (Gross Axle Weight Rating). The GVW (Gross Vehicle Weight) must never exceed the GVWR. GVW is the combined total of weight of the vehicle, f ...

Id code box Note
SECURITY AND LOCKS > ID Code BoxNOTENOTE:• Equipped on C5 model with keyless access with push button start.• The ID code box is located at the place of security control module.Refer to “Security Control Module” for operation procedures on ID code box. Security Control Mod ...

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case A ...