Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel Tank

REMOVAL

WARNING:

Place “NO OPEN FLAMES” signs near the working area.

CAUTION:

Be careful not to spill fuel.

Catch the fuel from the tubes using a container or cloth.

1. Release the fuel pressure. Fuel > PROCEDURE">

2. Drain fuel. Fuel > PROCEDURE">

3. Disconnect the ground cable from battery.

4. Remove the rear seat cushion. Rear Seat > REMOVAL">

5. Remove the service hole cover of fuel pump.

6. Disconnect connectors from the fuel pump, and move aside the service hole cover.

7. Remove the service hole cover of fuel sub level sensor.

8. Disconnect connectors from the fuel sub level sensor, and move aside the service hole cover.

9. Disconnect the quick connector on the fuel delivery tube.

NOTE:

Disconnect the quick connector as shown in the figure.

(a)

Slider

10. Lift up the vehicle.

11. Remove the rear exhaust pipe and muffler. Rear Exhaust Pipe > REMOVAL"> Muffler > REMOVAL">

12. Remove the rear differential. Rear Differential (T-type) > REMOVAL"> Rear Differential (VA-type) > REMOVAL">

13. Disconnect the fuel filler hose (A) and evaporation hose (B) from the fuel filler pipe assembly.

14. Disconnect the vent tube from canister.

NOTE:

Disconnect the quick connector as shown in the figure.

15. Remove the fuel tank protector. Fuel Tank Protector > REMOVAL">

16. Remove the heat shield cover and stopper.

17. Remove the stay - rear frame COMPL.

18. Support the fuel tank with a transmission jack, remove the bolts from the fuel tank band, and remove the fuel tank from the vehicle.

WARNING:

A helper is required to perform this work.

Fuel may remain in the fuel tank. This will cause the left and right sides to be unbalanced. Be careful not to drop the fuel tank.

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel TankINSPECTION1. Check that the fuel tank and fuel pipe have no deformation, cracks and other damages.2. Check that the fuel hose and tube have no cracks, ...

Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel TankINSTALLATION1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.WAR ...

Other materials:

Climate control panel, audio panel, instrument panel, console panel, and switches
Use a soft, damp cloth to clean the climate control panel, audio equipment, instrument panel, center console, combination meter panel, and switches. CAUTION Do not use organic solvents such as paint thinners or fuel, or strong cleaning agents that contain those solvents. Doing so cou ...

Removal
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Control PanelREMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Disconnect the ground cable from b ...

Light control and wiper control levers/switches
Windshield wiper Mist Windshield washer Rear window wiper and washer switch Wiper intermittent time control switch Wiper control lever Light control switch Fog light switch Headlight ON/OFF/AUTO Headlight flasher High/Low beam Turn signal lever ...

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