Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR Cooler

REMOVAL

1. Disconnect the ground cable from battery.

2. Drain engine coolant. Engine Coolant > REPLACEMENT">

3. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL">

4. Lower the vehicle.

5. Remove the clip (A), and loosen the clamps (B) and (C) securing the air intake boot.

6. Remove the air intake boot from the air cleaner case (rear) and throttle body, and move the air intake boot aside so that it does not interfere with the work.

7. Remove the clip holding the air breather hose to the engine rear hanger. (MT model)

8. Disconnect the engine harness connector.

(1) Remove the bolt (A) securing the bulkhead harness connector bracket.

(2) Disconnect the bulkhead harness connector from the engine harness connector (black) and engine harness connector (brown).

9. Remove the engine rear hanger.

10. Disconnect the engine coolant hose (A), engine coolant hose (B) (CVT model) and engine coolant hose (C) from the EGR cooler.

11. Remove the nuts which secure the EGR cooler to the cylinder head RH.

12. Remove the nuts which secure the EGR cooler to the EGR control valve.

13. Remove the gasket from the stud bolt.

Inspection
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSPECTION1. Check that the EGR cooler has no deformation, cracks or other damages.2. Check that the hose has no cracks, damage or ...

Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSTALLATION1. Set the gasket to the stud bolt.NOTE:Use a new gasket.2. Temporarily tighten the bolts securing the EGR cooler to t ...

Other materials:

Shifting speeds
Recommended shifting speeds The best compromise between fuel economy and vehicle performance during normal driving is ensured by shifting up at the speeds listed in the following table. Maximum allowable speeds The following table shows the maximum speeds that are possible with each differe ...

Inspection
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Air Mix Door ActuatorINSPECTION1. CHECK LINK1. Visually check the operation range of the link, and remove the foreign material if any.2. Operate the temperature control dial to check that the link operates normally.3. If it does not operate normally as t ...

Refrigerant leak check Inspection
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Refrigerant Leak CheckINSPECTION1. Attach the manifold gauge set.Preparation tool:Manifold gauge set(1) Check that all valves are fully closed.(2) Install the low/high pressure hoses to the service ports on the low/high pressure sides of the vehicle resp ...

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