Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR Cooler

REMOVAL

1. Disconnect the ground cable from battery.

2. Drain engine coolant. Engine Coolant > REPLACEMENT">

3. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL">

4. Lower the vehicle.

5. Remove the clip (A), and loosen the clamps (B) and (C) securing the air intake boot.

6. Remove the air intake boot from the air cleaner case (rear) and throttle body, and move the air intake boot aside so that it does not interfere with the work.

7. Remove the clip holding the air breather hose to the engine rear hanger. (MT model)

8. Disconnect the engine harness connector.

(1) Remove the bolt (A) securing the bulkhead harness connector bracket.

(2) Disconnect the bulkhead harness connector from the engine harness connector (black) and engine harness connector (brown).

9. Remove the engine rear hanger.

10. Disconnect the engine coolant hose (A), engine coolant hose (B) (CVT model) and engine coolant hose (C) from the EGR cooler.

11. Remove the nuts which secure the EGR cooler to the cylinder head RH.

12. Remove the nuts which secure the EGR cooler to the EGR control valve.

13. Remove the gasket from the stud bolt.

Inspection
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSPECTION1. Check that the EGR cooler has no deformation, cracks or other damages.2. Check that the hose has no cracks, damage or ...

Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSTALLATION1. Set the gasket to the stud bolt.NOTE:Use a new gasket.2. Temporarily tighten the bolts securing the EGR cooler to t ...

Other materials:

Head restraint adjustment
WARNING Never drive the vehicle with the head restraints removed because they are designed to reduce the risk of serious neck injury in the event that the vehicle is struck from the rear. Also, never install the head restraints the opposite way round. Doing so will prevent the he ...

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Tumble Generator Valve AssemblyINSPECTION1. CHECK MOTOR1. Connect the battery positive terminal to terminal No. 5 and the battery ground terminal to terminal No. 4, and check that the valve is fully opened on LH side and the valve is fully closed on RH side.C ...

General description
Caution CRUISE CONTROL SYSTEM > General DescriptionCAUTION• Before disassembling or reassembling parts, always disconnect the battery ground cable from battery. When replacing the audio, control module and other parts provided with memory functions, record the memory contents before discon ...

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