Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary Pulley

REMOVAL

NOTE:

Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">

2. Remove the air breather hose. Air Breather Hose > REMOVAL">

3. Remove the control valve body. Control Valve Body > REMOVAL">

4. Remove the transmission harness. Transmission Harness > REMOVAL">

5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">

6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">

7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">

8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">

9. Remove the extension case. Extension Case > REMOVAL">

10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">

11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">

12. Remove the parking pawl. Parking Pawl > REMOVAL">

13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">

14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">

15. Remove the transmission control device. Transmission Control Device > REMOVAL">

16. Remove the transmission case. Transmission Case > REMOVAL">

17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">

18. Set the ST to secondary pulley, expand the V groove of pulley, and then completely loosen the variator chain.

ST 18769AA010EXPANDER PULLEY

19. Remove the chain guide.

(1) Remove the chain guide from lubrication pipe.

(2) Detach the four claws to remove the chain guide.

(3) Remove the lubrication pipe.

(4) Remove the support rod mounting bolts.

(5) Raise the support rod to remove the chain guide.

(6) Move the chain guide to the secondary pulley side.

(7) Detach the four claws to remove the chain guide.

(8) Remove the support rod.

CAUTION:

Protect the both pulleys and variator chain from scratching.

20. Remove the primary pulley mounting bolt.

21. Remove the primary pulley from the reverse brake housing and intersect the V groove of secondary pulley and the V groove of primary pulley. Remove the variator chain from primary pulley, and remove the primary pulley.

CAUTION:

Cover the V grooves of secondary pulley and primary pulley with cloth to protect the both pulleys and variator chain from scratching.

22. Remove the ST (EXPANDER PULLEY) from the secondary pulley.

23. Remove the variator chain from secondary pulley.

24. Remove the secondary pulley mounting bolts, and remove the secondary pulley.

25. Remove the seal ring from drive pinion retainer.

26. Remove the seal ring from the input shaft.

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary PulleyADJUSTMENT1. PROCEDURE IN REPLACEMENT OF PRIMARY AND SECONDARY PULLEY, OR IN REPLACEMENT OF PRIMARY PULLEY, SECONDARY ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Pulley and Secondary PulleyINSPECTION• Check the surface of primary and secondary pulley cones for damage or wear.• Check the primary ...

Other materials:

Removal
FRONT SUSPENSION > Front Crossmember Support PlateREMOVAL1. Lift up the vehicle.2. Remove the under cover - front. Front Under Cover > REMOVAL">3. Remove the bolt, and remove the front crossmember support. ...

Removal
CLUTCH SYSTEM > Clutch SwitchREMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Turn the ignition switch to OFF.2. Disconnect the ground cabl ...

Installation
BRAKE > Stop Light SwitchINSTALLATION1. BULB TYPE1. Install the stop light switch.CAUTION:• Turn the stop light switch clockwise when installing so that it can return backward by approximately 1 mm (0.04 in) and clearance is automatically adjusted.• If it is hard to turn the switch, r ...

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