Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Preparation tool

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description

PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

399411700

ACCENT BALL INSTALLER

Used for installing reverse fork rod arm.

899524100

PULLER SET

Used for removing the front differential taper roller bearing.

(1) Puller

(2) Cap

399780104

WEIGHT

Used for adjusting preload on the front differential taper roller bearing.

498077000

REMOVER

Used for removing the roller bearing of the drive pinion shaft assembly.

Used for removing the taper roller bearing of transfer driven gear.

498077300

CENTER DIFFERENTIAL BEARING REMOVER

Used for removing the center differential ball bearing.

498247001

MAGNET BASE

Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.

Used together with DIAL GAUGE (498247100).

498247100

DIAL GAUGE

Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.

Used together with MAGNET BASE (498247001).

498427100

STOPPER

Used for removing and installing the drive pinion shaft assembly lock nut.

Used for measuring the backlash of hypoid driven gear.

Used for adjusting preload on the front differential taper roller bearing.

498937000

TRANSMISSION HOLDER

Used for removing and installing the main shaft assembly lock nut.

499277100

BUSHING 1-2 INSTALLER

Used for installing the drive pinion shaft assembly washer.

Used for installing the front differential taper roller bearing inner race.

499277200

INSTALLER

Used for installing the drive pinion shaft assembly washer.

Used for installing the 2nd driven gear bushing, 3rd-4th driven gear, double taper roller bearing and 5th driven gear.

499757002

INSTALLER

Used for removing the double taper roller bearing and driven gear of the drive pinion shaft assembly.

927640000

INSTALLER

Used for installing the taper roller bearing (transfer case side) of transfer driven gear.

18630AA010

WRENCH COMPL RETAINER

Used for removing and installing the differential side retainer.

Used for adjusting preload on the front differential taper roller bearing.

Used for adjusting the backlash of hypoid driven gear.

WRENCH ASSY (499787000) can also be used.

499857000

5TH DRIVEN GEAR REMOVER

Used for removing the 5th driven gear.

499877000

RACE 4-5 INSTALLER

Used for installing the 4th needle bearing race.

Used together with REMOVER (899714110).

Used for installing the double ball bearing of the main shaft assembly.

Used for installing the 5th gear thrust washer and needle bearing race.

499917500

DRIVE PINION GAUGE ASSY

Used for adjusting the drive pinion shaft assembly shim.

499927100

HANDLE

Used for backlash adjustment of the front differential hypoid driven gear and preload adjustment of the taper roller bearing.

499937100

TRANSMISSION STAND

Used for disassembling and assembling the transmission.

499987003

SOCKET WRENCH (35)

Used for removing and installing the main shaft assembly lock nut.

499987300

SOCKET WRENCH (50)

Used for removing and installing the driven shaft lock nut.

899714110

REMOVER

Used for removing and installing the parts of main shaft assembly and driven shaft.

899864100

REMOVER

Used for removing the parts of the main shaft assembly.

Used for installing the transfer case roller bearing.

Used for removing the transfer driven gear taper roller bearing (transfer case side).

Used for installing the transfer driven gear taper roller bearing (extension case side).

899884100

HOLDER

Used for removing and installing the drive pinion shaft assembly lock nut.

Used for removing and installing the driven shaft lock nut.

Used for measuring the starting torque of the drive pinion shaft assembly.

899904100

STRAIGHT PIN REMOVER

Used for removing and installing the straight pin.

899988608

SOCKET WRENCH (27)

Used for removing and installing the drive pinion shaft assembly lock nut.

Used for measuring the starting torque of the drive pinion shaft assembly.

398497701

SEAT

Used for installing the front differential taper roller bearing.

Used together with BUSHING 1-2 INSTALLER (499277100).

499587000

INSTALLER

Used for installing the driven shaft parts.

498057300

INSTALLER

Used for installing the oil seal of extension case.

498255400

PLATE

Used for measuring the hypoid driven gear backlash.

398527700

PULLER ASSY

Used for removing the oil seal of extension case.

Used for removing the front differential taper roller bearing outer race.

Used for removing the oil seal of differential side retainer.

398643600

GAUGE

Used for adjusting the extension end play.

398177700

INSTALLER

Used for installing the ball bearing of the transfer drive gear.

498175500

INSTALLER

Used for installing the taper roller bearing of transfer driven gear (extension case side).

28399SA010

OIL SEAL PROTECTOR

Used for protecting the oil seal from damage when inserting the front drive shaft.

18675AA000

DIFFERENTIAL SIDE OIL SEAL INSTALLER

Used for installing the differential side retainer oil seal.

398791700

REMOVER

Used for removing and installing the straight pin.

498267200

CYLINDER HEAD TABLE

Used for removing and installing the roller bearing of the transfer case.

498267300

CYLINDER HEAD TABLE

Used for removing and installing the roller bearing of the transfer case.

41099AA012

ENGINE SUPPORT BRACKET

Used for supporting engine.

Used together with ENGINE SUPPORT (41099AA020).

ENGINE SUPPORT BRACKET (41099AA010 or 41099AA011) can also be used.

41099AA020

ENGINE SUPPORT

Used for supporting engine.

Used together with ENGINE SUPPORT BRACKET (41099AA012).

2. GENERAL TOOL

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance, voltage and current.

TORX® bit T70

Used for removing and installing the drain plug.

Component
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionCOMPONENT1. TRANSMISSION CASE(1)Transmission case ASSY(7)Pitching stopper bracketTightening torque: N·m (kgf-m, ft-lb)(2)Gasket ...

Main shaft assembly
...

Other materials:

Caution
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Component
EXHAUST(H4DO) > General DescriptionCOMPONENT1. FRONT EXHAUST PIPE AND CENTER EXHAUST PIPE(1)Front exhaust pipe(12)Front exhaust pipe lower coverTightening torque: N·m (kgf-m, ft-lb)(2)Front catalytic converter(13)Front catalytic converter lower cover LHT1:13 (1.3, 9.6)(3)Center exhaust pip ...

Inspection
WIPER AND WASHER SYSTEMS > Rear WasherINSPECTION1. VISUAL INSPECTIONCheck for the following items, and if any malfunction is found, replace the corresponding part.• Make sure the nozzle - rear washer and the hose - rear washer are not clogged.• Make sure the hose - rear washer is not ...

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