LUBRICATION(H4DO) > Oil Pan
INSTALLATION
1. OIL PAN
1. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan.
NOTE:
• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan and the oil pan upper.
• Use a new oil pan seal ring.
• Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
Liquid gasket applying diameter:
5±1 mm (0.1969±0.0394 in)
(A) | 7.5 mm (0.295 in) |
2. Tighten the bolts to install the oil pan to the oil pan upper in the numerical order.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
3. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">
4. Install the under cover. Front Under Cover > INSTALLATION">
5. Lower the vehicle.
6. Connect the battery ground terminal. NOTE">
7. Refill the engine oil. Engine Oil > REPLACEMENT">
2. OIL PAN UPPER
1. Attach the clutch housing cover to the oil pan upper. (MT model)
2. Install the O-ring to the cylinder block.
NOTE:
Use new O-rings.
3. Attach the stud bolts to the oil pan upper.
4. Attach the oil strainer to the oil pan upper.
NOTE:
Use new O-rings.
5. Attach the baffle plate to the oil pan upper.
Tightening torque:
T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)
T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb)
(A) | Oil pan upper | (B) | O-ring | (C) | Baffle plate |
(D) | Stud bolt | (E) | Oil strainer | (F) | O-ring |
(G) | Clutch housing cover (MT model) |
6. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan upper to the cylinder block.
NOTE:
• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan upper and the cylinder block.
• Install within 5 min. after applying liquid gasket.
• Apply liquid gasket 1.5 mm (0.0591 in) outside from the chamfer surface. However, application of liquid gasket on the chamfer surface around the bolt hole is allowed.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
Liquid gasket applying diameter:
5±1 mm (0.1969±0.0394 in)
(A) | Chamfer surface | (B) | 1.5 mm (0.0591 in) |
7. Tighten the bolts to secure the oil pan upper to the cylinder block in the numerical order.
NOTE:
• Install the bolt (a) shown in the figure using TORX® bit T45.
• After tightening, if the liquid gasket is squeezed out onto the seal surface of the chain cover, completely remove any squeezed-out liquid gasket.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
8. Install the oil level switch. Oil Level Switch > INSTALLATION">
9. Install the oil pan. Oil Pan > INSTALLATION">
10. Install the chain cover. Chain Cover > INSTALLATION">
11. Install the water pipe assembly. Water Pipe Assembly > INSTALLATION">
12. Install the thermostat cover. Thermostat > INSTALLATION">
13. Install the water pump. Water Pump > INSTALLATION">
14. Install the engine to the vehicle. Engine Assembly > INSTALLATION">
15. Refill the engine oil. Engine Oil > REPLACEMENT">
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