Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump Chain

INSTALLATION

1. Clean the mating surface of oil pump chain cover and converter case.

2. Using the ST, install the oil seal.

NOTE:

Use a new oil seal.

Apply CVTF to the oil seal lip and press-fitting surface.

ST 499755602PRESS SNAP RING

3. Install the drive sprocket.

4. Install the snap ring so that its cutout portion is securely fitted into the snap ring groove of the oil pump chain cover.

(A)

Installation range of cutout portion for snap ring

5. Place the oil pump chain on drive sprocket.

6. Place the oil pump chain on driven sprocket and install the driven sprocket to oil pump chain cover.

7. Install the seal ring.

NOTE:

Use a new seal ring.

Apply CVTF to the seal rings.

When installing the seal ring, do not expand the seal ring too much.

8. Apply liquid gasket seamlessly to the mating surface of oil pump chain cover.

CAUTION:

Do not apply liquid gasket at the arrowed hole.

Liquid gasket:

THREE BOND 1215B or equivalent

9. Install the oil pump chain cover.

Tightening torque:

21 N·m (2.1 kgf-m, 15.5 ft-lb)

10. Install the torque converter assembly. Torque Converter Assembly > INSTALLATION">

11. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump ChainINSPECTION• Check the oil pump chain for damage.• Replace if gear teeth are broken, damaged, sharpen or excessively worn.• ...

Parking pawl
...

Other materials:

Caution
OCCUPANT DETECTION SYSTEM (DIAGNOSTICS) > General DescriptionCAUTION1. The occupant detection system (passenger seat only) control module and the occupant detection sensor are fixed to the seat cushion frame. Never remove the occupant detection control module or the occupant detection sensor from ...

Preparation tool
DIFFERENTIALS > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS398477701HANDLE• Used for installing the rear bearing race.• Used for installing the front bearing race.398477702DRIFT• Used for installing the front bearing race. (T-type) ...

Disassembly
DIFFERENTIALS > Rear Differential (VA-type)DISASSEMBLYTo detect the real cause of trouble, inspect the following items before disassembling.• Tooth contact and backlash between hypoid driven gear and drive pinion1. Set the ST on vise and install the differential assembly to ST.ST 3982177 ...

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