CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly
INSTALLATION
1. Install the thrust bearing to the converter case.
NOTE:
Face the temper color surface to the converter case side.

2. Install the seal ring to the input shaft.
NOTE:
• Use new seal rings.
• When installing the seal rings, do not expand the seal rings too much.
• Apply CVTF to the seal rings.

3. Install the forward clutch assembly to the converter case.

4. Install the sun gear.
NOTE:
Face the end face of the sun gear to the reverse brake side as shown in the figure.

5. Install the thrust bearing to the sun gear.
NOTE:
Face the temper color surface to the reverse brake side.

6. Install the planetary carrier.

7. Install the thrust bearing.
NOTE:
Face the temper color surface to the reverse brake side.

8. Install the internal gear.

9. Install the thrust bearing to the internal gear.
NOTE:
Face the temper color surface to the reverse brake side.

10. Select a washer. Forward Clutch Assembly > ADJUSTMENT">
11. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">
12. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">
13. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">
14. Install the transmission case. Transmission Case > INSTALLATION">
15. Install the transmission control device. Transmission Control Device > INSTALLATION">
16. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">
17. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
18. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
19. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
20. Install the parking pawl. Parking Pawl > INSTALLATION">
21. Install the extension case. Extension Case > INSTALLATION">
22. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
23. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
24. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
25. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
26. Install the transmission harness. Transmission Harness > INSTALLATION">
27. Install the control valve body. Control Valve Body > INSTALLATION">
28. Install the air breather hose. Air Breather Hose > INSTALLATION">
29. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
InspectionLoading a disc
CAUTION
Never try to disassemble the audio
kit or lubricate any part of the CD
player. Do not insert anything other
than a disc into the slot.
Insert a disc into the disc slot. After
insertion, the disc is automatically loaded.
NOTE
When inserting a disc, gently insert it
with the label ...
Installation
EXTERIOR/INTERIOR TRIM > Rear Gate GarnishINSTALLATIONCAUTION:Make sure that the harness grommet is securely installed.If not properly installed, this may cause leaks.Install each part in the reverse order of removal.Tightening torqueGarnish assembly - rear gate: 4.5 N·m (0.46 kgf-m, 3.3 f ...
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check SleeveINSPECTION• Make sure the cutout of the reverse accent shaft is aligned with the opening in the reverse check sleeve.• Turn the cam by hand to check for smooth rotation.• Move the cam and shaft all the way toward th ...