Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case

INSTALLATION

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSPECTION• Check there is no leak of CVTF from the joint between extension case and transmission case.• Check there is no dama ...

Extension case oil seal
...

Other materials:

Removal
CONTROL SYSTEMS > Select LeverREMOVAL1. Shift the select lever to “N” range.2. Disconnect the ground cable from battery. NOTE">NOTE:For model with battery sensor, disconnect the ground terminal from battery sensor.3. Lift up the vehicle.4. Remove the center exhaust pipe. Cen ...

Installation
DRIVE SHAFT SYSTEM > Rear Hub Unit BearingINSTALLATION1. Place the rear brake back plate between the rear axle housing and the rear hub unit bearing, and tighten the bolt.CAUTION:• Be careful not to damage the magnetic encoder.• Do not get closer the tool which charged magnetism to ma ...

Relay and fuse
Inspection CRUISE CONTROL SYSTEM > Relay and FuseINSPECTION1. CHECK FUSE1. Remove the fuse and inspect visually.2. If the fuse is blown out, replace the fuse.NOTE:If the fuse is blown again, check the system wiring harness. Location CRUISE CONTROL SYSTEM > Relay and FuseLOCATIONRelay & f ...

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