Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection

Extension case oil seal

Other materials:

Removal
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > In-Vehicle Sensor (Auto A/C Model)REMOVALCAUTION:Be careful not to damage the sensors and interior trims when removing.1. Disconnect the battery ground cable and wait for at least 60 seconds before starting work. NOTE">2. Remove the cover assemb ...

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler GearREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL">3. ...

Transfer clutch pressure test Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch Pressure TestINSPECTIONCAUTION:• Directly after the vehicle has been running or the engine has been idling for a long time, the CVTF is hot. Be careful not to burn yourself.• Make sure no other person is around the vehicle du ...