Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case

INSTALLATION

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSPECTION• Check there is no leak of CVTF from the joint between extension case and transmission case.• Check there is no dama ...

Extension case oil seal
...

Other materials:

List
TELEMATICS SYSTEM (DIAGNOSTICS) > System Operation Check ModeLISTSystem operation check modeNoteGREEN LED LightingGREEN LED illuminates/flashes/goes off.GREEN LED FlashingGREEN LED OFFRED LED LightingRED LED illuminates/flashes/goes off.RED LED FlashingRED LED OFFSpeaker ONOutputs to speaker. ...

Removal
DRIVE SHAFT SYSTEM > Rear AxleREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle, and then remove the rear wheels.3. Remove the axle nut.CAUTION:Do not loosen the axle nut while the rear axle is loaded. Doing so may damage the hub unit bearing.(1) Lift the c ...

Removal
CLUTCH SYSTEM > Clutch Disc and CoverREMOVAL1. Remove the transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Attach the ST on the flywheel.ST 499747100CLUTCH DISC GUIDE3. Remove the clutch cover and clutch disc.NOTE:• Take care not to allow oil ...

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