CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case
INSTALLATION
1. Clean the mating surface of extension case and transmission case.
2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">
3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">
4. Attach the selected transfer drive gear shim to extension case with vaseline.
5. Attach the selected transfer driven gear shim to extension case with vaseline.
6. Install the O-ring to the transmission case.
NOTE:
• Use new O-rings.
• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.
Liquid gasket:
THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">
InspectionAdjustment
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler GearADJUSTMENT1. Select the appropriate reverse shifter lever from the table below, and adjust until the clearance between the reverse idler gear and transmission case wall is within specification.Clearance A:6.0 — 7.5 mm (0.236 — 0.29 ...
Inspection
LIGHTING SYSTEM > Hazard SwitchINSPECTION1. Measure the resistance between connector terminals.Preparation tool:Circuit testerTerminal No.Inspection conditionsStandard2 — 3Switch OFF1 M? or moreSwitch ONLess than 1 ?2. Apply battery voltage between the connector terminals to check the lighting ...
Inspection
WIPER AND WASHER SYSTEMS > Front Washer Nozzle and HoseINSPECTION• Make sure the nozzle - windshield washer and the hose - windshield washer are not clogged.• Make sure the hose - windshield washer is not bent.• Check the position of the nozzle - windshield washer. Front Washer ...