Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case

INSTALLATION

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSPECTION• Check there is no leak of CVTF from the joint between extension case and transmission case.• Check there is no dama ...

Extension case oil seal
...

Other materials:

Inspection
LIGHTING SYSTEM > Interior Light SystemINSPECTION1. CHECK DOOR SWITCHRefer to the “INSPECTION” of the “Door Switch”. Door Switch > INSPECTION">2. CHECK REAR GATE LATCH SWITCHRefer to “INSPECTION” of the “Rear Gate Latch and Actuator Assembly&r ...

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission HarnessREMOVAL1. INHIBITOR HARNESS1. Remove the transmission from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the transmission case cover.3. Remove the harness connector from the ground terminal, turbine sp ...

Installation
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