Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection

Extension case oil seal

Other materials:

Inspection
CONTROL SYSTEMS > Select CableINSPECTIONCheck the removed cable and replace or adjust if damaged, rusty or malfunctioning.1. Check the cable for smooth operation.2. Check the inner cable for damage and rust.3. Check the outer cable for damage, bends and cracks.4. Check the boot for damage, cracks ...

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyADJUSTMENT1. Remove the liquid gasket from the mating surface completely.2. Using the ST, install the drive pinion retainer to converter case.ST 18270KA020SOCKET (E20)NOTE:Do not confuse the three different-length bolts whe ...

Inspection
SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF) > SunshadeINSPECTION1. MOVING LOAD OF SUNSHADE ASSEMBLY1. Attach a spring scale together with a cloth to the edge of sunshade assembly.2. Pull the spring scale to check the moving load of the sunshade assembly.Moving load of sunshade assembly:14±6 N (1.43 ...