CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case
INSTALLATION
1. Clean the mating surface of extension case and transmission case.
2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">
3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">
4. Attach the selected transfer drive gear shim to extension case with vaseline.
5. Attach the selected transfer driven gear shim to extension case with vaseline.
6. Install the O-ring to the transmission case.
NOTE:
• Use new O-rings.
• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.
Liquid gasket:
THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">
InspectionList
TELEMATICS SYSTEM (DIAGNOSTICS) > System Operation Check ModeLISTSystem operation check modeNoteGREEN LED LightingGREEN LED illuminates/flashes/goes off.GREEN LED FlashingGREEN LED OFFRED LED LightingRED LED illuminates/flashes/goes off.RED LED FlashingRED LED OFFSpeaker ONOutputs to speaker. ...
Removal
DRIVE SHAFT SYSTEM > Rear AxleREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle, and then remove the rear wheels.3. Remove the axle nut.CAUTION:Do not loosen the axle nut while the rear axle is loaded. Doing so may damage the hub unit bearing.(1) Lift the c ...
Removal
CLUTCH SYSTEM > Clutch Disc and CoverREMOVAL1. Remove the transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Attach the ST on the flywheel.ST 499747100CLUTCH DISC GUIDE3. Remove the clutch cover and clutch disc.NOTE:• Take care not to allow oil ...