Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection

Extension case oil seal

Other materials:

Removal
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR Control ValveREMOVAL1. Disconnect the ground cable from battery.2. Remove the clip (A) from the air intake boot.3. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).4. Loosen the clamp (C) which connects th ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseINSTALLATION1. Clean the mating surface of transmission case and converter case.2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT">3. Remove the transmission case, and install the selected reduction gear s ...

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, damage, wear and excessive play.• EBJ (high-efficiency compact ball fixed joint)Check for seiz ...