Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection

Extension case oil seal

Other materials:

Specification
DIFFERENTIALS > General DescriptionSPECIFICATION1. REAR DIFFERENTIALWhen replacing a rear differential assembly, select the correct one according to the following table.NOTE:• Using a different rear differential assembly will cause the drive train and tires to drag or emit abnormal noise.&b ...

Installation
CLUTCH SYSTEM > Clutch PedalINSTALLATION1. Install in the reverse order of removal.CAUTION:Always use a new clevis pin.Tightening torque:Clutch pedal18 N·m (1.8 kgf-m, 13.3 ft-lb)Knee airbag module7.5 N·m (0.76 kgf-m, 5.5 ft-lb)Air intake boot3 N·m (0.3 kgf-m, 2.2 ft-lb)2. Ad ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSTALLATION1. Clean the mating surface of drive pinion retainer and converter case.2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Drive Pinion Shaft Assembl ...