Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case

INSTALLATION

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSPECTION• Check there is no leak of CVTF from the joint between extension case and transmission case.• Check there is no dama ...

Extension case oil seal
...

Other materials:

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Converter CaseASSEMBLY1. Install the oil drain plug.Tightening torque:70 N·m (7.1 kgf-m, 51.6 ft-lb)2. Install the overflow drain plug.NOTE:Overflow plug of differential gear oil is temporarily attached.3. Install all plugs.NOTE:Use new O-rings.T ...

Dimension
SPECIFICATIONS > CrosstrekDIMENSIONModel2.0 L DOHC non-turboOverall lengthmm (in)4,450 (175.2)Overall widthmm (in)1,780 (70.1)Overall height (at C.W.*1)mm (in)1,615 (63.6)CompartmentLengthmm (in)2,005 (78.9)Widthmm (in)1,490 (58.7)Heightmm (in)1,205 (47.4), 1,180 (46.5)*2Wheelbasemm (in)2,635 (10 ...

Removal
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel FilterREMOVALWARNING:Place “NO OPEN FLAMES” signs near the working area.CAUTION:• Be careful not to spill fuel.• If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain fuel before starting w ...

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