Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Front Disc Brake Assembly

INSTALLATION

NOTE:

Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.

1. Check each part. Front Disc Brake Assembly > INSPECTION">

2. Apply a thin coat of grease to the support - front disc brake.

Preparation items:

Grease: An item contained in the pad kit or equivalent

3. Install the support - front disc brake to the housing assembly - front axle.

Tightening torque:

Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">

4. Apply a thin coat of grease to the pad clip.

Preparation items:

Grease: An item contained in the pad kit or equivalent

5. Install the brake pad to the support - front disc brake.

CAUTION:

Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.

Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.

If the pad return spring is deformed or damaged, replace the brake pad with a new part.

(a)

Pad return spring

(b)

Supporting surface of pad clip

(c)

Direction of brake rotor rotation

NOTE:

Install the brake pad indicator in proper direction.

(a)

LH — IN

(c)

RH — IN

(e)

Pad indicator

(b)

LH — OUT

(d)

RH — OUT

(f)

Pad return spring

6. Install the caliper body assembly to the support - front disc brake.

Tightening torque:

Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)

7. Connect the brake hose using a new brake hose gasket.

Tightening torque:

Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)

8. Bleed air from the brake system. Air Bleeding > PROCEDURE">

9. Install the front wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)

Inspection
BRAKE > Front Disc Brake AssemblyINSPECTION1. Check the caliper body cylinder and piston for uneven wear, damage or rust.2. Check the rubber parts for damage or deterioration.3. If faulty is found ...

Front disc rotor
...

Other materials:

Towing hooks and tie-down hooks/holes
The towing hooks should be used only in an emergency (e.g., to free a stuck vehicle from mud, sand or snow). CAUTION Use only the specified towing hooks and tie-down hooks/holes. Never use suspension parts or other parts of the body for towing or tie-down purposes. To prevent defo ...

Inspection
ENTERTAINMENT > Audio SystemINSPECTION1. BASIC INSPECTIONModel with 6.2 inch display1. Using the Check List for Interview, ask the customer the condition of how the trouble occurred. Check List for Interview > CHECK">2. Check the battery. Battery > INSPECTION">3. Check the ...

Location
LIGHTING SYSTEM > Relay and FuseLOCATIONMain fuse boxHeadlight relay (HI)(A)Headlight relay (LO)(B)Fuse 15 A (daytime running light relay)(C)Fuse 30 A (combination light LH/RH)(D)Fuse 20 A (spot map light, room light, ignition switch illumination (immobilizer antenna))(E)Fuse 15 A (tail and illum ...

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