Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Inspection

DRIVE SHAFT SYSTEM > Front Drive Shaft

INSPECTION

Check the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.

PTJ (pillow tripod joint)

Check for seizure, corrosion, damage, wear and excessive play.

EBJ (high-efficiency compact ball fixed joint)

Check for seizure, corrosion, damage and excessive play.

Shaft:

Check for excessive bending, twisting, damage and wear.

Boot:

Check for wear, warping, breakage and scratches.

Grease:

Check for discoloration and fluidity.

Disassembly
DRIVE SHAFT SYSTEM > Front Drive ShaftDISASSEMBLY1. Place alignment marks on the shaft and outer race (PTJ).2. Remove the boot band and boot (PTJ).CAUTION:Be careful not to damage the boot.3. Remov ...

Installation
DRIVE SHAFT SYSTEM > Front Drive ShaftINSTALLATION1. Before installation, check the drive shaft assembly. Front Drive Shaft > INSPECTION">2. Replace the differential side retainer oil s ...

Other materials:

Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven GearDISASSEMBLY1. Using the ST, remove the taper roller bearing (extension case side).ST 498077000REMOVER(A)Taper roller bearing (extension case side)2. Using ST1 and ST2, remove the taper roller bearing (transfer case side).ST1 49 ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil PumpINSTALLATION1. Install the O-ring.NOTE:• Use new O-rings.• Apply CVTF to the O-ring.2. Install the plate and the oil pump.NOTE:Apply CVTF to the bolt.Tightening torque:8.5 N·m (0.9 kgf-m, 6.3 ft-lb)3. Install the oil pump chai ...

Checking the coolant level
WARNING Never attempt to remove the radiator cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boiling hot coolant when the cap is removed. "FULL" level mark "LOW" level mark C ...

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