CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch
INSPECTION
• Inspect the drive plate facing for wear and damage.
• Driven plate for discoloration (burned color)
• Make sure the snap ring is not worn and the return spring has no permanent distortion, damage, or deformation.
• Check the lip seal for damage.
• Inspect the extension end play, and adjust it to within the standard value. Transfer Clutch > ADJUSTMENT">
1. Before measuring clearance “A” between snap ring and driven plate, place same thickness shims on both sides to prevent the plate from tilting.
2. When clearance “A” exceeds the limit for use, replace the drive plate and driven plate as a set, and select the pressure plate within the initial specified value.
Initial standard:
0.7 — 1.1 mm (0.028 — 0.043 in)
Limit thickness:
1.3 mm (0.051 in)

3. Check for tight corner braking phenomenon when the vehicle is moved forward with the steering fully turned. If tight corner braking occurs, perform the following procedures.
(1) With the steering wheel held at fully turned position, drive the vehicle in “D” range and with vehicle speed at approx. 5 km/h (3 MPH) in both clockwise and counterclockwise directions for approx. ten times each, while repeating acceleration and braking intermittently.
(2) If the tight corner braking phenomenon still persists, drive the vehicle again in a circle for several laps.
Disassembly
InstallationInstallation
REAR SUSPENSION > Rear StabilizerINSTALLATIONCAUTION:• Be sure to use a new flange nut and self-locking nut.• Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.• Install the clamp - stabilizer bushing w ...
Assembly
CLUTCH SYSTEM > Clutch PedalASSEMBLY1. Install the stopper and pedal pad to the clutch pedal.2. Install the clutch switch to the pedal bracket.3. Clean the pedal bushing holes of the clutch pedal and the brake pedal, apply grease, and install the pedal bushings.4. Install the clutch pedal, brake ...
Installation
EXTERIOR BODY PANELS > Rear GateINSTALLATION1. REAR GATE PANELCAUTION:The panel - rear gate is heavy. When removing and installing it, always work in a team of two or more persons.1. Install the hinge - rear gate to the vehicle body.2. Temporarily install the panel - rear gate to the hinge - rear ...