Subaru Crosstrek Service Manual: Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch
INSPECTION
• Inspect the drive plate facing for wear and damage.
• Driven plate for discoloration (burned color)
• Make sure the snap ring is not worn and the return spring has no permanent distortion, damage, or deformation.
• Check the lip seal for damage.
• Inspect the extension end play, and adjust it to within the standard value. Transfer Clutch > ADJUSTMENT">
1. Before measuring clearance “A” between snap ring and driven plate, place same thickness shims on both sides to prevent the plate from tilting.
2. When clearance “A” exceeds the limit for use, replace the drive plate and driven plate as a set, and select the pressure plate within the initial specified value.
Initial standard:
0.7 — 1.1 mm (0.028 — 0.043 in)
Limit thickness:
1.3 mm (0.051 in)
3. Check for tight corner braking phenomenon when the vehicle is moved forward with the steering fully turned. If tight corner braking occurs, perform the following procedures.
(1) With the steering wheel held at fully turned position, drive the vehicle in “D” range and with vehicle speed at approx. 5 km/h (3 MPH) in both clockwise and counterclockwise directions for approx. ten times each, while repeating acceleration and braking intermittently.
(2) If the tight corner braking phenomenon still persists, drive the vehicle again in a circle for several laps.
Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchDISASSEMBLY1. Remove the snap ring, and then remove the pressure plate, drive plate and driven plate.(A)Snap ring2. Compress the return sp ...
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchINSTALLATION1. Install the thrust bearing.NOTE:Make sure to install in the right direction.2. Install the transfer clutch assembly.3. Sele ...
Other materials:
Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven GearINSTALLATION1. Install the taper roller bearing (transfer case side) outer race.(A)Taper roller bearing (transfer case side) outer race(B)Transfer case2. Apply a coat of grease to the taper roller bearing (transfer case side) of tran ...
Replacement
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear OilREPLACEMENT1. Pull out the oil level gauge.2. Lift up the vehicle.3. Using the TORX® bit T70, remove the drain plug, and drain the gear oil completely.CAUTION:• Immediately after the vehicle has been running or after idling f ...
Inspection
AIRBAG SYSTEM > Roll ConnectorINSPECTION1. VISUAL INSPECTIONCheck for the following, and replace the damaged parts with new parts.• Combination switch is cracked or deformed.• Roll connector is cracked or deformed.2. UNIT INSPECTION OF ROLL CONNECTORCAUTION:• Do not rotate the r ...
