Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Inspection

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch

INSPECTION

Inspect the drive plate facing for wear and damage.

Driven plate for discoloration (burned color)

Make sure the snap ring is not worn and the return spring has no permanent distortion, damage, or deformation.

Check the lip seal for damage.

Inspect the extension end play, and adjust it to within the standard value. Transfer Clutch > ADJUSTMENT">

1. Before measuring clearance “A” between snap ring and driven plate, place same thickness shims on both sides to prevent the plate from tilting.

2. When clearance “A” exceeds the limit for use, replace the drive plate and driven plate as a set, and select the pressure plate within the initial specified value.

Initial standard:

0.7 — 1.1 mm (0.028 — 0.043 in)

Limit thickness:

1.3 mm (0.051 in)

3. Check for tight corner braking phenomenon when the vehicle is moved forward with the steering fully turned. If tight corner braking occurs, perform the following procedures.

(1) With the steering wheel held at fully turned position, drive the vehicle in “D” range and with vehicle speed at approx. 5 km/h (3 MPH) in both clockwise and counterclockwise directions for approx. ten times each, while repeating acceleration and braking intermittently.

(2) If the tight corner braking phenomenon still persists, drive the vehicle again in a circle for several laps.

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchDISASSEMBLY1. Remove the snap ring, and then remove the pressure plate, drive plate and driven plate.(A)Snap ring2. Compress the return sp ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchINSTALLATION1. Install the thrust bearing.NOTE:Make sure to install in the right direction.2. Install the transfer clutch assembly.3. Sele ...

Other materials:

Removal
EXTERIOR/INTERIOR TRIM > Rear Gate TrimREMOVAL1. Remove the trim panel - rear gate UPR.(1) Remove the claws on the trim edge.(2) Release the claws in the center of trim, and remove the trim panel - rear gate UPR.2. Remove the trim panel - rear gate pillar side.(1) Release the claws.(2) Remove the ...

Installation
BRAKE > Brake PipeINSTALLATIONCAUTION:• Be careful of the following items. Failure to do so may cause the airbag system malfunction.– Yellow connectors and harnesses with yellow tapes around them are the connectors and harnesses for the airbag system. When using a tester on these circuit ...

Inspection
PARKING BRAKE > Parking Brake LeverINSPECTION1. LEVER ASSY1. Operate the lever assembly - hand brake 3 to 4 times and fully return the lever assembly - hand brake.2. While slowly pulling up the lever assembly - hand brake, count the notches.Lever stroke:7 to 8 notches when pulled with a force of ...

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