Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly

DISASSEMBLY

1. DIFFERENTIAL CASE ASSEMBLY

1. Remove the taper roller bearing using the ST.

ST1 498077000REMOVER
ST2 899864100REMOVER
ST3 398497701SEAT

2. Remove the hypoid driven gear mounting bolt using the ST.

ST 18270KA020SOCKET (E20)

3. Remove the differential case (LH).

4. Remove the differential bevel gear and washer from differential case.

5. Remove the straight pin.

6. Remove the pinion shaft, then remove the differential bevel gear, washer and differential bevel pinion.

(A)

Pinion shaft

(B)

Differential bevel gear

(C)

Differential bevel pinion

2. SIDE RETAINER

NOTE:

After adjusting the drive pinion backlash and tooth contact, replace the oil seal and O-ring with new parts.

1. Remove the O-ring.

2. Remove the oil seal.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Install the washer and differential bevel gear into the differential case (RH).2. Inst ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyINSPECTION• Check each component for scratches, damage or other faults.• Using the ST, check the backlash of pinio ...

Other materials:

Basic diagnostic procedure Procedure
TELEMATICS SYSTEM (DIAGNOSTICS) > Basic Diagnostic ProcedurePROCEDURESTEPCHECKYESNO1.PERFORM CUSTOMER INTERVIEW.Using the Check List for Interview, ask the customer the condition of how the trouble occurred. Check List for Interview > CHECK">Did you interview the customer? Basic Diagn ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Primary Speed SensorINSTALLATIONCAUTION:Be sure to prevent water or oil from contacting the connector terminal of primary speed sensor. If adhesion occurs, replace with a new part.Install in the reverse order of removal.NOTE:• Use new O-rings.&bul ...

Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check SleeveDISASSEMBLY1. Cover the reverse check sleeve with cloth, and remove the snap ring by using screwdriver.NOTE:If the snap ring is deformed or the spring repulsive force is not enough, replace with a new snap ring.(A)Snap ring2. Remove ...

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