Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly

DISASSEMBLY

1. Flatten the tab of the lock nut.

2. Using ST1, ST2 and ST3, fix at the spline portion of drive pinion shaft to remove the lock nut.

ST1 499787500ADAPTER
ST2 499787700WRENCH
ST3 498937110HOLDER

3. Remove the drive pinion shaft from the drive pinion retainer.

4. Using the round bar with diameter of 36 mm (1.42 in) or 37 mm (1.46 in), remove the bearing inner race and plug.

5. Remove the drive pinion washer.

6. Remove the drive pinion spacer.

7. Remove the O-ring.

8. Remove the inner race and drive pinion shim from drive pinion shaft using ST.

ST 498515500REMOVER

9. Using the ST, remove the outer race.

ST 398527700PULLER ASSY

10. Remove the two oil seals using a screwdriver wrapped with cloth etc.

CAUTION:

Do not damage the fitting surface of oil seal.

11. Remove the plug from drive pinion retainer.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyASSEMBLY1. Install the plug to drive pinion retainer.NOTE:• Use new O-rings.• Apply CVTF to the O-rings.Tightening ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSPECTION• Make sure that all component parts are free of scratches, holes and other faults.• Check the tooth con ...

Other materials:

Adjustment
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Compressor OilADJUSTMENT• If a component has been replaced, add an appropriate amount of compressor oil (same as the amount of remaining oil in removed component).• When replacing the compressor assembly, the new compressor assembly will alre ...

Removal
LIGHTING SYSTEM > Front Turn Signal Light BulbREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Turn the steering wheel in the opposite direction from the parts to be removed. Then remove the clips and turn over the mud guard - front.3. Remove the bulb socket and front turn si ...

Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel InjectorINSTALLATIONInstall in the reverse order of removal.NOTE:• Use new fuel injector holder, O-rings, rubbers and seal rings.• Install the fuel injector so that the connector joint faces the connector rotation stopper side of the fuel pip ...

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