Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Component

CLUTCH SYSTEM > General Description

COMPONENT

1. CLUTCH ASSEMBLY

(1)

Dust cover

(6)

Release bearing

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Lever spring

(7)

Clutch cover

T1:

16 (1.6, 11.8)

(3)

Pivot

(8)

Clutch disc

T2:

Flywheel > INSTALLATION">

(4)

Release lever

(9)

Flexible flywheel

(5)

Clip

(10)

Pilot bearing

2. CLUTCH PIPE AND HOSE

(1)

Operating cylinder

(8)

Clevis pin

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Gasket

(9)

Snap pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(10)

Tank hose

T2:

15 (1.5, 11.1)

(4)

Clutch hose bracket

(11)

Clamp

T3:

18 (1.8, 13.3)

(5)

Clamp

(12)

Lever

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

(13)

Pedal

T5:

37 (3.8, 27.3)

(7)

Master cylinder ASSY

3. MASTER CYLINDER

(1)

Nipple

(6)

Return spring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Oil seal

(7)

Piston

T1:

7.8 (0.8, 5.8)

(3)

Straight pin

(8)

Piston stop ring

T2:

10 (1.0, 7.4)

(4)

Master cylinder

(9)

Push rod ASSY

(5)

Seat

(10)

Bleeder screw

4. OPERATING CYLINDER

(1)

Push rod

(4)

Piston spring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Boot

(5)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston

(6)

Bleeder screw

5. CLUTCH PEDAL

(1)

Stopper

(11)

Clutch clevis pin

(21)

Lever

(2)

Pedal bushing

(12)

Assist rod A

(22)

Clutch start switch

(3)

Spring pin

(13)

Clip

(23)

Clutch pedal pad (sport type)

(4)

Snap pin

(14)

Assist spring

(24)

Brake pedal pad (sport type)

(5)

Brake pedal pad (normal type)

(15)

Assist bushing

(6)

Brake pedal

(16)

Assist rod B

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Clevis pin

(17)

Clutch switch

T1:

8 (0.8, 5.9)

(8)

Clutch pedal pad (normal type)

(18)

Stop light switch

T2:

18 (1.8, 13.3)

(9)

Clutch pedal

(19)

Pedal bracket

(10)

Bushing C

(20)

Clutch master cylinder bracket

Specification
CLUTCH SYSTEM > General DescriptionSPECIFICATIONModel2.0 LTransmission type5MTClutch coverTypePush typeDiaphragm set loadN (kgf, lbf)5,688 (580, 1,279)Clutch discFacing materialWoven (non-asbestos) ...

Preparation tool
CLUTCH SYSTEM > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS498497100CRANKSHAFT STOPPERUsed for stopping rotation of the flywheel.499747100CLUTCH DISC ...

Other materials:

Installation
INTAKE (INDUCTION)(H4DO) > Air Cleaner CaseINSTALLATION1. Install the bolt (A) and nut (B) which secure the air cleaner case (front) to the body.Tightening torque:Bolt (A)6 N·m (0.6 kgf-m, 4.4 ft-lb)Nut (B)7.5 N·m (0.8 kgf-m, 5.5 ft-lb)2. Install the air cleaner case (rear) and air ...

Operation
KEYLESS ACCESS WITH PUSH BUTTON START SYSTEM (DIAGNOSTICS) > Read Current DataOPERATION1. On «Start» display, select «Diagnosis».2. On «Vehicle selection» display, input the target vehicle information and select «Confirmed».3. On «Main Menu» display, select «Each System».4. On «Selec ...

Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > Purge Control Solenoid ValveINSTALLATIONInstall in the reverse order of removal.NOTE:• Hold the purge control solenoid valve unit by hand to prevent it from rotating together.• Connect the vacuum hose as shown in the figure.(a)T ...

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