MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly
ASSEMBLY
1. EXTENSION CASE
1. Using the ST, install the oil seal to the extension case. Oil Seal">
NOTE:
Use a new oil seal.
2. Install the dust cover.
3. Install the shift bracket.
Tightening torque:
24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
4. Install the transfer drive gear to the extension case. Transfer Drive Gear > INSTALLATION">
2. TRANSFER CASE
1. Set the ST1, ST2, iron plate and the transfer case to the press.
NOTE:
• Set the ST2 under ST1.
• Set the transfer case so that the hole for shifter arm is positioned vertically.
• Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
• Set the iron plate so that the transfer case knock pin does not ride on the iron plate.
ST1 498267300 | CYLINDER HEAD TABLE |
ST2 498267200 | CYLINDER HEAD TABLE |
(A) | Iron plate |
2. Press-fit the roller bearing using the ST.
Press-fit depth of roller bearing:
A: 0±0.2 mm (0±0.01 in) from the end of transfer case
ST 899864100 | REMOVER |
3. Remove the iron plate, and turn over the transfer case.
NOTE:
Set the transfer case so that the hole for shifter arm is positioned vertically.
4. Press-fit the roller bearing using the ST.
Press-fit depth of roller bearing:
A: 0±0.2 mm (0±0.01 in) from the end of transfer case
ST 899864100 | REMOVER |
5. Install the shifter arm to the transfer case, and make sure that the shift arm moves smoothly.
6. Install the oil guide.
NOTE:
Use a new installing bolt.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
7. Install the reverse check sleeve assembly to the transfer case. Reverse Check Sleeve > INSTALLATION">
8. Install the oil seal.
NOTE:
Use a new oil seal.
Press-fit depth of oil seal:
A: 1±0.2 mm (0.04±0.01 in) from the end of transfer case
Connecting a smartphone
If you connect a smartphone to this
system after starting a supported aha
application on the smartphone, you can
display and operate the aha application
displayed on the smartphone on the
system screen.
1. Run the aha application on your
smartphone.
2. Connect the iPhone/iPod touch to th ...
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Installation
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