Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

COOLING(H4DO) > Water Pipe Assembly

REMOVAL

1. WATER PIPE ASSEMBLY RH

1. Disconnect the ground cable from battery. NOTE">

2. Drain engine coolant. Engine Coolant > REPLACEMENT">

3. Remove the front exhaust pipe. Front Exhaust Pipe > REMOVAL">

4. Disconnect the water hose (A) from the water pipe assembly RH, and remove the bolt (B) securing the water pipe assembly RH to the cam carrier RH.

5. Remove the bolt (A) which secures the water pipe assembly RH to the cylinder head RH.

6. Disconnect the water pipe hose RH (B) from oil pan upper, and remove the water pipe assembly RH.

2. WATER PIPE ASSEMBLY LH

1. Open the front hood, and make alignment marks (A) on both the front hood and the front hood striker by using a marker pen.

2. Remove the front hood striker from the front hood.

3. Change the front hood stay position from (A) to (B), and completely open the front hood.

4. Disconnect the ground cable from battery. NOTE">

5. Remove the V-belt covers.

6. Remove the air intake duct. Air Intake Duct > REMOVAL">

7. Remove the clip (A) from the air intake boot.

8. Loosen the clamp (B) securing the air cleaner case (rear) to the air intake boot.

9. Loosen the clamp (C) which secures the throttle body to the air intake boot.

10. Remove the air intake boot from the throttle body, and place the air intake boot aside so that it does not interfere with the work.

11. Disconnect the connector from the mass air flow and intake air temperature sensor, and remove the clip (A) which holds the mass air flow and intake air temperature sensor harness.

12. Remove the air cleaner case (rear).

13. Drain engine coolant. Engine Coolant > REPLACEMENT">

14. Disconnect the preheater hose (A) and the heater outlet hose (B) from the water pipe assembly LH.

15. Remove the bolt which holds the water pipe assembly LH from the cylinder head LH.

16. Remove the clip holding the air breather hose to the engine rear hanger. (MT model)

17. Lift up the vehicle.

18. Remove the front exhaust pipe. Front Exhaust Pipe > REMOVAL">

19. Remove the nuts which secure the engine mounting to the front crossmember. (CVT model)

20. Remove the nuts which secure the engine mounting to the front crossmember. (MT model)

21. Lower the vehicle.

22. Disconnect the bulkhead harness connector from the transmission harness connector (A) and the inhibitor harness connector (B), and disconnect the transmission radio ground terminal (C) from the vehicle body. (CVT model)

23. Remove the pitching stopper.

24. Remove the transmission case cover. (CVT model)

25. Remove the bolt which holds the transmission harness stay. (CVT model)

26. Remove the bolt which holds the transmission harness to the control valve body, and turn the transmission harness clockwise till the bolt hole can be seen as shown in the figure, and tighten the bolt to temporary lock the harness. (CVT model)

NOTE:

This procedure is required to prevent the transmission harness from touching the vehicle body during engine lift-up.

27. Lift up the engine with a lifting device and wire ropes.

CAUTION:

When lifting up the engine, pay attention to the clearance of each part and be careful not to lift the engine too much, in order to prevent damaging the vehicle.

28. Remove the bolt (A) which secures the water pipe assembly LH to the cylinder head LH.

29. Disconnect the water pipe hose LH (B) from oil pan upper, and remove the water pipe assembly LH.

Inspection
COOLING(H4DO) > Water Pipe AssemblyINSPECTION1. Check that the water pipe assembly has no deformation, cracks or other damages.2. Check that the hose has no cracks, damage or loose part. ...

Installation
COOLING(H4DO) > Water Pipe AssemblyINSTALLATION1. WATER PIPE ASSEMBLY RH1. Set the water pipe assembly RH on the engine, and connect the water pipe hose RH (B) to the oil pan upper.2. Secure the wa ...

Other materials:

Check list for interview Check
EyeSight (DIAGNOSTICS) > Check List for InterviewCHECKInspect the following items regarding the vehicle’s state.Writer/InspectorWriter’s name Inspector’s Name Vehicle informationCar accessory equipment conditionCar accessory is installed to the windshield glass.No/Yes(Position: ...

Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check SleeveDISASSEMBLY1. Cover the reverse check sleeve with cloth, and remove the snap ring by using screwdriver.NOTE:If the snap ring is deformed or the spring repulsive force is not enough, replace with a new snap ring.(A)Snap ring2. Remove ...

Starting engine
1. Apply the parking brake. 2. Shift the select lever into the "P" position. 3. Depress the brake pedal. 4. Hold the access key with the buttons facing you, and touch the push-button ignition switch with it. When the communication between the access key and the vehicle is completed ...

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