Subaru Crosstrek Service Manual: Preparation tool

Subaru Crosstrek Service Manual / Differentials / General description / Preparation tool

DIFFERENTIALS > General Description

PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION	TOOL NUMBER	DESCRIPTION	REMARKS

398477701

HANDLE

• Used for installing the rear bearing race.

• Used for installing the front bearing race.

398477702

DRIFT

• Used for installing the front bearing race. (T-type)

• Used for installing the rear bearing race. (VA1-type)

• Used for installing side bearing race. (VA1-type)

398217700

ATTACHMENT SET

Stand for rear differential carrier disassembly and assembly.

498447120

INSTALLER

Used for installing the front oil seal.

498427200

FLANGE WRENCH

Used for stopping rotation of companion flange when removing and tightening self-lock nut.

398467700

DRIFT

Used for removing drive pinion shaft, pilot bearing and front bearing cone.

399780104

WEIGHT

• Used for installing the front bearing cone and the companion flange.

• Used for installing the pilot bearing.

899580100

INSTALLER

Used for installing the front bearing cone and the pilot bearing.

899904100

STRAIGHT PIN REMOVER

• Used for removing and installing the pinion mate shaft lock pin. (T-type)

• Used for removing and installing the pinion mate shaft spring pin. (VA1-type)

498247001

MAGNET BASE

• Used for measuring backlash between side gear and pinion, and hypoid gear.

• Used together with DIAL GAUGE (498247100).

498247100

DIAL GAUGE

• Used for measuring backlash between side gear and pinion, and hypoid gear.

• Used together with MAGNET BASE (498247001).

398507704

BLOCK

Used for adjusting pinion height and preload.

398177700

INSTALLER

Used for installing the rear bearing cone. (T-type)

398457700

ATTACHMENT

Used for removing the side retainer. (T-type)

398477703

DRIFT 2

Used for installing the rear bearing race. (T-type)

398437700

OIL SEAL INSTALLER

Used for installing the side oil seal. (T-type)

398507702

DUMMY SHAFT

Used for adjusting pinion height and preload. (T-type)

398507703

DUMMY COLLAR

• Used for adjusting pinion height and preload. (T-type)

• Used for installing the front bearing cone. (T-type)

398517700

REPLACER

Used for removing rear bearing cone. (T-type)

398487700

DRIFT

Used for installing side bearing cone. (T-type)

398507701

DIFFERENTIAL CARRIER GAUGE

Used for adjusting pinion height. (T-type)

398527700

PULLER ASSY

• Used for removing front oil seal.

• Used for removing the side bearing race. (T-type)

• Used for removing side oil seal.

398417700

DRIFT

Used for installing side bearing race. (T-type)

28099PA090

OIL SEAL PROTECTOR

Used for installing the rear drive shaft to the rear differential. (For oil seal protection)

28099PA100

DRIVE SHAFT REMOVER

Used for removing the rear drive shaft from rear differential. (T-type)

399703600

PULLER ASSY

Used for removing companion flange.

899874100

INSTALLER

Used for installing the companion flange.

18759AA000

PULLER ASSY

Used for removing the side bearing cone. (T-type)

18630AA010

WRENCH COMPL RETAINER

• Used for removing and installing the side retainer. (VA1-type)

• WRENCH ASSY (499787000) can also be used.

498175500

INSTALLER

Used for installing the rear bearing cone. (VA1-type)

498447100

INSTALLER

Used for installing the side oil seal. (VA1-type)

399520105

SEAT

• Used for removing the side bearing cone. (VA1-type)

• Used together with PULLER SET (899524100). (VA1-type)

899524100

PULLER SET

• Used for removing the side bearing cone. (VA1-type)

• Used together with SEAT (399520105).

(1) Puller

(2) Cap

498485400

DRIFT

Used for installing side bearing cone. (VA1-type)

498505501

DIFFERENTIAL CARRIER GAUGE

Used for adjusting pinion height. (VA1-type)

498447110

DRIFT

Used for installing the front bearing race. (VA1-type)

498447150

DUMMY SHAFT

Used for adjusting pinion height and preload. (VA1-type)

498515500

REMOVER

Used for removing rear bearing cone. (VA1-type)

499705404

SEAT

• Used for removing the side bearing race. (VA1-type)

• Used together with PULLER ASSY (499705401).

499705401

PULLER ASSY

• Used for removing the side bearing race. (VA1-type)

• Used together with SEAT (499705404).

18270KA020

SOCKET (E20)

Used for removing and installing the hypoid driven gear. (VA1-type)

41399FG001

SPECIAL TOOL ASSY

• Used for removing and installing the rear differential mount bushing.

• Use (1), (2), (5), (6), (7), (8) and (9) for removal.

• Use (3), (4), (5), (6), (7), (8) and (9) for installation.

(1) SPECIAL TOOL A (41399FG010)

(2) SPECIAL TOOL C (41399FG031)

(3) SPECIAL TOOL B (41399FG020)

(4) SPECIAL TOOL D (41399FG041)

(5) SPECIAL TOOL SLEEVE (41399FG050)

(6) SPECIAL TOOL RING (41399FG061)

(7) SPECIAL TOOL NUT (41399FG070)

(8) SPECIAL TOOL BEARING (41399FG080)

(9) SPECIAL TOOL SHAFT (41399FG091)

41399FG010

SPECIAL TOOL A

• Used for removing the rear differential mount bushing.

• For combination of tools for removal, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG020

SPECIAL TOOL B

• Used for installing the rear differential mount bushing.

• For combination of tools for installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG031

SPECIAL TOOL C

• Used for removing the rear differential mount bushing.

• For combination of tools for removal, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG041

SPECIAL TOOL D

• Used for installing the rear differential mount bushing.

• For combination of tools for installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG050

SPECIAL TOOL SLEEVE

• Used for removing and installing the rear differential mount bushing.

• For combination of tools for removal and installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG061

SPECIAL TOOL RING

• Used for removing and installing the rear differential mount bushing.

• For combination of tools for removal and installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG070

SPECIAL TOOL NUT

• Used for removing and installing the rear differential mount bushing.

• For combination of tools for removal and installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG080

SPECIAL TOOL BEARING

• Used for removing and installing the rear differential mount bushing.

• For combination of tools for removal and installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

41399FG091

SPECIAL TOOL SHAFT

• Used for removing and installing the rear differential mount bushing.

• For combination of tools for removal and installation, refer to “SPECIAL TOOL ASSY (41399FG001)”.

—

SUBARU SELECT MONITOR 4

Used for setting of each function and troubleshooting for electrical system.

NOTE:

For detailed operation procedures of Subaru Select Monitor 4, refer to “Application help”.

2. GENERAL TOOL

TOOL NAME	REMARKS
Transmission jack	Used for removing and installing the rear differential.
Puller	Used for removing the side bearing retainer.
Thickness gauge	Used for measuring clearance.
Hexagon wrench	Used for installing and removing the oil filler plug and oil drain plug.
Tire lever	Used for removing the rear drive shaft. (VA1-type)
Angle gauge	Used for installing the hypoid driven gear. (VA1-type)
DST-i	Used together with Subaru Select Monitor 4.

Component

DIFFERENTIALS > General DescriptionCOMPONENT1. REAR DIFFERENTIAL (T-TYPE)(1)Hypoid driven gear and drive pinion set(14)O-ring(27)Filler plug(2)Pinion height adjusting washer(15)Side retainer shim(2 ...

Rear differential (t-type)

...

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