Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

DRIVE SHAFT SYSTEM > Rear Drive Shaft

INSTALLATION

1. Replace the rear differential side oil seal. Rear Differential Side Oil Seal > REPLACEMENT">

NOTE:

After pulling out the drive shaft assembly, be sure to replace with a new oil seal.

2. Insert the drive shaft assembly into the rear hub spline, and pull it into the specified position.

CAUTION:

Be careful not to damage the magnetic encoder.

Do not get closer the tool which charged magnetism to magnetic encoder.

Do not hammer the drive shaft assembly when installing.

(1)

Magnetic encoder

(2)

Rear hub unit bearing

3. Tighten the axle nut temporarily.

4. Using the ST, install the rear drive shaft assembly to the rear differential.

Preparation tool:

ST: OIL SEAL PROTECTOR (28099PA090)

5. Install the rear differential assembly to the rear sub frame assembly.

CAUTION:

Be sure to use a new self-locking nut.

Tightening torque:

Differential assembly — bushing - differential: 70 N·m (7.1 kgf-m, 51.6 ft-lb)

Differential assembly — rear sub frame assembly: 110 N·m (11.2 kgf-m, 81.1 ft-lb)

6. Install the sensor assembly - headlight beam leveler.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

7. While pressing the brake pedal, tighten the new axle nuts to the specified torque.

CAUTION:

Do not load the rear axle before tightening the axle nut. Doing so may damage the hub unit bearing.

Tightening torque:

190 N·m (19.4 kgf-m, 140.1 ft-lb)

8. Lock the axle nut securely.

9. Fill differential gear oil.

10. Install the rear wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.2 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.2 kgf-m, 73.8 ft-lb)

11. Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Auto Headlight Beam Leveler System > PROCEDURE">

Inspection
DRIVE SHAFT SYSTEM > Rear Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. Repair or replace if defective.• DOJ (Double Offset Joint):Check for seizure, corrosion ...

Rear hub unit bearing
...

Other materials:

Inspection
BRAKE > Front Brake PadINSPECTION1. Check the pad thickness (A).NOTE:• Always replace the pads of both wheels and both sides as a set.• Replace pad clips if they are twisted or worn.• Replace the pad if there is oil or grease on it. Standard (A)Wear limit (B)Pad thickness11 mm ( ...

Reporting safety defects (U.S.A.)
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Subaru of America, Inc. If NHTSA receives similar complaints, it may op ...

Front wiring harness Location
WIRING SYSTEM > Front Wiring HarnessLOCATIONConnectorConnecting toNo.PoleColorAreaNo.DescriptionF51BlackC-1 HornF62C-1 Front fog light RH (without SRF)2BlackC-1 Front fog light RH (with SRF)F162C-1 Sub fan motorF172D-2 Main fan motorF212D-4 Front fog light LH (without SRF)2BlackD-4 Front fog ligh ...

© 2016-2021 Copyright www.sucross.com