Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

DRIVE SHAFT SYSTEM > Rear Drive Shaft

INSTALLATION

1. Replace the rear differential side oil seal. Rear Differential Side Oil Seal > REPLACEMENT">

NOTE:

After pulling out the drive shaft assembly, be sure to replace with a new oil seal.

2. Insert the drive shaft assembly into the rear hub spline, and pull it into the specified position.

CAUTION:

Be careful not to damage the magnetic encoder.

Do not get closer the tool which charged magnetism to magnetic encoder.

Do not hammer the drive shaft assembly when installing.

(1)

Magnetic encoder

(2)

Rear hub unit bearing

3. Tighten the axle nut temporarily.

4. Using the ST, install the rear drive shaft assembly to the rear differential.

Preparation tool:

ST: OIL SEAL PROTECTOR (28099PA090)

5. Install the rear differential assembly to the rear sub frame assembly.

CAUTION:

Be sure to use a new self-locking nut.

Tightening torque:

Differential assembly — bushing - differential: 70 N·m (7.1 kgf-m, 51.6 ft-lb)

Differential assembly — rear sub frame assembly: 110 N·m (11.2 kgf-m, 81.1 ft-lb)

6. Install the sensor assembly - headlight beam leveler.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

7. While pressing the brake pedal, tighten the new axle nuts to the specified torque.

CAUTION:

Do not load the rear axle before tightening the axle nut. Doing so may damage the hub unit bearing.

Tightening torque:

190 N·m (19.4 kgf-m, 140.1 ft-lb)

8. Lock the axle nut securely.

9. Fill differential gear oil.

10. Install the rear wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.2 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.2 kgf-m, 73.8 ft-lb)

11. Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Auto Headlight Beam Leveler System > PROCEDURE">

Inspection
DRIVE SHAFT SYSTEM > Rear Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. Repair or replace if defective.• DOJ (Double Offset Joint):Check for seizure, corrosion ...

Rear hub unit bearing
...

Other materials:

Inspection
LUBRICATION(H4DO) > Engine Oil FilterINSPECTION1. After installing the oil filter, run the engine and check for oil leakage.NOTE:The filter element and filter case are permanently jointed; therefore, interior cleaning is not necessary.2. Check the engine oil level. Engine Oil > INSPECTION&quo ...

Procedure
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Compressor OilPROCEDURENOTE:Before making repairs, perform the oil return operation to return the compressor oil in circulation with the refrigerant to the compressor assembly.1. Increase the engine speed to 1,500 r/min.2. Turn the A/C switch to ON.3. Tu ...

Inspection
STARTING/CHARGING SYSTEMS(H4DO) > Battery Current & Temperature SensorINSPECTION1. BATTERY CURRENT SENSORCAUTION:Pay attention to polarity when checking the resistance in the battery current sensor.Check the resistance between the battery current sensor terminals.Terminal No.Standard1 (+) and ...

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