Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

DIFFERENTIALS > Rear Differential (T-type)

INSTALLATION

1. Attach the rear differential member plate to the rear differential.

(A)

Rear differential member plate

2. Set the rear differential to transmission jack.

3. Set the ST to the rear differential.

ST 28099PA090OIL SEAL PROTECTOR

4. Insert the rear drive shaft until the spline portion of the rear drive shaft exceeds the side oil seal.

5. Remove ST from rear differential.

6. Push the rear differential from side to side to insert the DOJ into rear differential completely.

7. Adjust the transmission jack, if necessary, and insert the rear differential stud bolt into the rear differential mount bushing properly.

8. After inserting the rear differential stud bolt into the rear differential mount bushing, lift up the transmission jack and align the rear differential to its attachment position.

9. Tighten a new self-locking nut temporarily to the rear differential stud bolt.

10. Install the rear differential front member, and temporarily attach and tighten a new self-locking nut.

11. Remove the transmission jack.

12. Tighten the self-locking nut.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 110 N·m (11.2 kgf-m, 81.1 ft-lb)

13. Tighten the self-locking nut.

Tightening torque:

70 N·m (7.1 kgf-m, 51.6 ft-lb)

14. Install the propeller shaft. Propeller Shaft > INSTALLATION">

15. Install the center exhaust cover.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

16. Install the rear exhaust pipe. Rear Exhaust Pipe > INSTALLATION">

17. Fill differential gear oil. Differential Gear Oil > REPLACEMENT">

18. Installing procedure hereafter is in the reverse order of removal.

19. Perform “Rear differential inspection mode” using the Subaru Select Monitor. (CVT model) Rear Differential Inspection Mode">

CAUTION:

Be sure to perform rear differential inspection mode when the following work has been performed.

Replacement of rear differential

Replacement of rear differential hypoid gear set

Replacement of transmission assembly

Replacement of front differential hypoid gear set

Inspection
DIFFERENTIALS > Rear Differential (T-type)INSPECTIONWash all the disassembled parts clean, and examine them for wear, damage and other defects. Repair or replace the defective parts as necessary.1. ...

Removal
DIFFERENTIALS > Rear Differential (T-type)REMOVAL1. Shift the select lever or gear shift lever to neutral.2. Release the parking brake.3. Disconnect the ground cable from battery.4. Lift up the veh ...

Other materials:

Installation
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Removal
SEATS > Front SeatREMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Remove the headrest assembly - front.2. Turn the ignition switch to OFF. ...

Assembly
DRIVE SHAFT SYSTEM > Front Drive ShaftASSEMBLY1. Roll up a thick piece of paper to a size where the shaft can pass through, and affix with tape to form a cylinder.2. Attach a new O-ring on this cylinder.CAUTION:• Always use a new O-ring.• Be careful that the O-ring does not become scr ...

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