Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case

INSTALLATION

1. Clean the mating surface of transmission case and converter case.

2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.

4. Install the O-rings to the reverse clutch housing and drive pinion retainer.

NOTE:

Use new O-rings.

Apply CVTF to the O-rings.

5. Install the seal ring to the transmission case.

NOTE:

Use new seal rings.

When installing the seal rings, do not expand the seal rings too much.

Apply CVTF to the seal rings.

6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.

7. Apply liquid gasket seamlessly to the mating surface of transmission case.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the transmission case.

NOTE:

The total number of transmission case mounting bolts is 15.

Tightening torque:

22 N·m (2.2 kgf-m, 16.2 ft-lb)

9. Install the oil cooler pipe.

NOTE:

Use new O-rings.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

10. Install the oil baffle securing bolt.

Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)

11. Install the transmission control device. Transmission Control Device > INSTALLATION">

12. Install the oil pan and oil strainer. Oil Pan and Strainer > INSTALLATION">

13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

14. Install the parking pawl. Parking Pawl > INSTALLATION">

15. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

16. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

17. Install the extension case. Extension Case > INSTALLATION">

18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

22. Install the transmission harness. Transmission Harness > INSTALLATION">

23. Install the control valve body. Control Valve Body > INSTALLATION">

24. Install the air breather hose. Air Breather Hose > INSTALLATION">

25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseINSPECTION• Check the transmission case for damage.• Check for leakage of CVTF from the connection between converter case an ...

Transmission control device
...

Other materials:

Inspection
CLUTCH SYSTEM > Clutch Disc and CoverINSPECTION1. CLUTCH DISC1. Facing wearMeasure the depth from the facing surface to the rivet head. Replace if the face is worn locally or worn down to less than the specified value.Depth to rivet head:Limit of sinking0.8 mm (0.031 in)NOTE:Do not wash the clutc ...

Installation
EXTERIOR BODY PANELS > Rear Sealing CoverINSTALLATIONCAUTION:• If the sealing cover - rear door gets broken, replace it with a new part.• Apply a butyl tape evenly.• Attach the sealing cover - rear door, keeping it from becoming wrinkled.• If the butyl tape is applied unev ...

Manual transmission, front differential and rear differential gear oil
*1: The indicated oil quantity is only a guideline. The necessary quantity for replacement may differ slightly depending on the temperature and other factors. After refilling the gearbox with oil, the oil level should be checked. *2: For more details about maintenance and service, refer to ...

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