Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly

INSTALLATION

1. Install the front differential assembly to the converter case.

NOTE:

Be careful not to damage the inside of the case (especially the mounting surface of the differential side retainers).

2. Install the bearing outer race.

3. Temporarily install the differential side retainers using ST.

ST 18658AA020WRENCH COMPL RETAINER

4. Adjust the backlash of the front differential. Front Differential Assembly > ADJUSTMENT">

5. Inspect and adjust the tooth contact. Drive Pinion Shaft Assembly > ADJUSTMENT">

6. Using the ST, loosen the differential side retainer until the mounting groove of the O-ring appears, and then install the O-ring.

NOTE:

When loosening the differential side retainer, record the number of the turns made.

Perform this for both left and right differential side retainers.

Use new O-rings.

Apply the differential gear oil to O-ring.

ST 18658AA020WRENCH COMPL RETAINER

7. Using the ST, tighten the retainer to the position before it is loosened.

ST 18658AA020WRENCH COMPL RETAINER

8. Install the oil seal to the differential side retainer. Differential Side Retainer Oil Seal">

9. Install the lock plate.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

(A)

Lock plate

10. Install the oil baffle.

11. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION">

12. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION">

13. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">

14. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">

15. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">

16. Install the transmission case. Transmission Case > INSTALLATION">

17. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">

18. Install the transmission control device. Transmission Control Device > INSTALLATION">

19. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

20. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

21. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

22. Install the parking pawl. Parking Pawl > INSTALLATION">

23. Install the extension case. Extension Case > INSTALLATION">

24. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

25. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

26. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

27. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

28. Install the transmission harness. Transmission Harness > INSTALLATION">

29. Install the control valve body. Control Valve Body > INSTALLATION">

30. Install the air breather hose. Air Breather Hose > INSTALLATION">

31. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyINSPECTION• Check each component for scratches, damage or other faults.• Using the ST, check the backlash of pinio ...

General description
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Other materials:

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the extension case. Extension Case > REMOVAL">3. Remove the transfer clutch assembly.4. Remove the t ...

Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center DifferentialASSEMBLYInstall the ball bearings.CAUTION:Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).NOTE:Use a new ball bearing.(A)Ball bearing ...

Dtc p081a starter disable circuit low
ENGINE (DIAGNOSTICS)(H4DO) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC P081A STARTER DISABLE CIRCUIT LOWDTC detecting condition:Immediately at fault recognitionTrouble symptom:Failure of engine to startCAUTION:After servicing or replacing faulty parts, perform Clear Memory Mode ...

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