Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case

INSTALLATION

1. Clean the mating surface of extension case and transmission case.

2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">

3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT">

4. Attach the selected transfer drive gear shim to extension case with vaseline.

5. Attach the selected transfer driven gear shim to extension case with vaseline.

6. Install the O-ring to the transmission case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

7. Apply liquid gasket to extension case seamlessly.

Liquid gasket:

THREE BOND 1215B or equivalent

8. Install the extension case to transmission hanger.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSPECTION• Check there is no leak of CVTF from the joint between extension case and transmission case.• Check there is no dama ...

Extension case oil seal
...

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Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reverse Brake AssemblyASSEMBLY1. Install the reverse brake piston.NOTE:Apply CVTF to the sealing area of reverse brake piston.2. Install the return spring.3. Install the spring retainer.4. Compress the return spring using the ST to install the snap ring ...

Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive GearINSTALLATION1. Install the transfer drive gear.Tightening torque:26 N·m (2.7 kgf-m, 19.2 ft-lb)2. Select the adjusting washer. Transfer Case and Extension Case Assembly > INSTALLATION">3. Install the transfer driven ...

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