Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Front Disc Brake Assembly

INSTALLATION

NOTE:

Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.

1. Check each part. Front Disc Brake Assembly > INSPECTION">

2. Apply a thin coat of grease to the support - front disc brake.

Preparation items:

Grease: An item contained in the pad kit or equivalent

3. Install the support - front disc brake to the housing assembly - front axle.

Tightening torque:

Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">

4. Apply a thin coat of grease to the pad clip.

Preparation items:

Grease: An item contained in the pad kit or equivalent

5. Install the brake pad to the support - front disc brake.

CAUTION:

Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.

Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.

If the pad return spring is deformed or damaged, replace the brake pad with a new part.

(a)

Pad return spring

(b)

Supporting surface of pad clip

(c)

Direction of brake rotor rotation

NOTE:

Install the brake pad indicator in proper direction.

(a)

LH — IN

(c)

RH — IN

(e)

Pad indicator

(b)

LH — OUT

(d)

RH — OUT

(f)

Pad return spring

6. Install the caliper body assembly to the support - front disc brake.

Tightening torque:

Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)

7. Connect the brake hose using a new brake hose gasket.

Tightening torque:

Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)

8. Bleed air from the brake system. Air Bleeding > PROCEDURE">

9. Install the front wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)

Inspection
BRAKE > Front Disc Brake AssemblyINSPECTION1. Check the caliper body cylinder and piston for uneven wear, damage or rust.2. Check the rubber parts for damage or deterioration.3. If faulty is found ...

Front disc rotor
...

Other materials:

Installation
CLUTCH SYSTEM > Master CylinderINSTALLATION1. Install the master cylinder to the body, and connect the clutch pipe and the tank hose.Tightening torque:T1: 15 N·m (1.5 kgf-m, 11.1 ft-lb)T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)2. Connect the push rod of the master cylinder, and install the ...

Disabling functions
By operating the access key If you have registered a PIN code for PIN Code Access, you can disable the keyless access function by operating the access key. For details about registering a PIN code, refer to "Registering a PIN code" 1. Open the driver's door. 2. Rotate the lock lever forwa ...

Security indicator light
This indicator light shows the status of the alarm system. It also indicates operation of the immobilizer system. Alarm system It blinks to show the driver the operational status of the alarm system. For detailed information, refer to "Alarm system" Immobilizer system The security indicator ...

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