Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Front Disc Brake Assembly

INSTALLATION

NOTE:

Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.

1. Check each part. Front Disc Brake Assembly > INSPECTION">

2. Apply a thin coat of grease to the support - front disc brake.

Preparation items:

Grease: An item contained in the pad kit or equivalent

3. Install the support - front disc brake to the housing assembly - front axle.

Tightening torque:

Refer to “COMPONENT” of “General Description” for the tightening torque. General Description > COMPONENT">

4. Apply a thin coat of grease to the pad clip.

Preparation items:

Grease: An item contained in the pad kit or equivalent

5. Install the brake pad to the support - front disc brake.

CAUTION:

Be sure to install so that the pad return spring faces the input side of the direction of brake rotor rotation, as shown in the figure.

Correctly install the pad return spring to the supporting surface of the pad clip as shown in the figure.

If the pad return spring is deformed or damaged, replace the brake pad with a new part.

(a)

Pad return spring

(b)

Supporting surface of pad clip

(c)

Direction of brake rotor rotation

NOTE:

Install the brake pad indicator in proper direction.

(a)

LH — IN

(c)

RH — IN

(e)

Pad indicator

(b)

LH — OUT

(d)

RH — OUT

(f)

Pad return spring

6. Install the caliper body assembly to the support - front disc brake.

Tightening torque:

Caliper bolt: 27 N·m (2.75 kgf-m, 19.9 ft-lb)

7. Connect the brake hose using a new brake hose gasket.

Tightening torque:

Union bolt: 26 N·m (2.65 kgf-m, 19.2 ft-lb)

8. Bleed air from the brake system. Air Bleeding > PROCEDURE">

9. Install the front wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.24 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.20 kgf-m, 73.8 ft-lb)

Inspection
BRAKE > Front Disc Brake AssemblyINSPECTION1. Check the caliper body cylinder and piston for uneven wear, damage or rust.2. Check the rubber parts for damage or deterioration.3. If faulty is found ...

Front disc rotor
...

Other materials:

Removal
VEHICLE DYNAMICS CONTROL (VDC) > Front ABS Wheel Speed SensorREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle, and then remove the front wheels.3. Remove the front ABS wheel speed sensor.CAUTION:• Be careful not to damage the sensor.• Do not ap ...

Engine oil pressure Inspection
MECHANICAL(H4DO) > Engine Oil PressureINSPECTION1. Disconnect the ground cable from battery. NOTE">2. Remove the oil pressure switch. Oil Pressure Switch > REMOVAL">3. Install the oil pressure gauge to the chain cover.4. Connect the battery ground terminal. NOTE">5. ...

Installation
REAR SUSPENSION > Rear Trailing LinkINSTALLATIONCAUTION:• Be sure to use a new self-locking nut.• Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.1. Install each part in the reverse order of removal.Tighten ...

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