Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

BRAKE > Brake Booster

INSTALLATION

1. Check and adjust the operating rod of the vacuum booster assembly.

(1) Measure the length between the vacuum booster assembly mounting surface and clevis pin hole.

(2) If it is not within the specification, loosen the lock nut, rotate the vacuum booster assembly operating rod to adjust the rod length.

Specification L:

136.3 mm (5.37 in)

2. Install each part in the reverse order of removal.

CAUTION:

Apply grease to the snap pin to prevent the operating rod from wear.

Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

When installing the master cylinder assembly, replace the seal sub assembly with a new part, and install it to the vacuum booster assembly.

(a)

Primary piston

(b)

Seal sub ASSY

(c)

Install the seal sub ASSY to this surface.

Tightening torque:

Vacuum booster assembly: 18 N·m (1.84 kgf-m, 13.3 ft-lb)

Master cylinder assembly: 13 N·m (1.33 kgf-m, 9.6 ft-lb)

Brake pipe flare nut: 19 N·m (1.94 kgf-m, 14.0 ft-lb)

Operating lock nut: 22 N·m (2.24 kgf-m, 16.2 ft-lb)

Knee airbag module: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)

3. Install the air conditioner pipe. General Description > COMPONENT">

4. Charge refrigerant. Refrigerant Charging Procedure > PROCEDURE">

5. Bleed air from the brake system. Air Bleeding > PROCEDURE">

6. Perform a road test to make sure the brakes do not drag.

Removal
BRAKE > Brake BoosterREMOVALCAUTION:• Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.• ...

Brake fluid
...

Other materials:

Installation
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Adjustment
SECURITY AND LOCKS > Front Hood Lock AssemblyADJUSTMENT1. Loosen the bolt, and adjust the lock assembly - front hood while moving it up and down.2. After adjustment, tighten the bolts securely.Tightening torque:Refer to “COMPONENT” of “General Description”. General Descri ...

Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyDISASSEMBLYNOTE:Attach a cloth to the end of driven shaft (on the frictional side of the thrust needle bearing) to prevent damage during disassembly or reassembly.1. Flatten the tab of the lock nut. Remove the lock nut with ST ...

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