Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Inspection

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch

INSPECTION

Inspect the drive plate facing for wear and damage.

Driven plate for discoloration (burned color)

Make sure the snap ring is not worn and the return spring has no permanent distortion, damage, or deformation.

Check the lip seal for damage.

Inspect the extension end play, and adjust it to within the standard value. Transfer Clutch > ADJUSTMENT">

1. Before measuring clearance “A” between snap ring and driven plate, place same thickness shims on both sides to prevent the plate from tilting.

2. When clearance “A” exceeds the limit for use, replace the drive plate and driven plate as a set, and select the pressure plate within the initial specified value.

Initial standard:

0.7 — 1.1 mm (0.028 — 0.043 in)

Limit thickness:

1.3 mm (0.051 in)

3. Check for tight corner braking phenomenon when the vehicle is moved forward with the steering fully turned. If tight corner braking occurs, perform the following procedures.

(1) With the steering wheel held at fully turned position, drive the vehicle in “D” range and with vehicle speed at approx. 5 km/h (3 MPH) in both clockwise and counterclockwise directions for approx. ten times each, while repeating acceleration and braking intermittently.

(2) If the tight corner braking phenomenon still persists, drive the vehicle again in a circle for several laps.

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchDISASSEMBLY1. Remove the snap ring, and then remove the pressure plate, drive plate and driven plate.(A)Snap ring2. Compress the return sp ...

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchINSTALLATION1. Install the thrust bearing.NOTE:Make sure to install in the right direction.2. Install the transfer clutch assembly.3. Sele ...

Other materials:

Maximum load limits
WARNING Never exceed the maximum load limits explained in the following. Exceeding the maximum load limits could cause personal injury and/or vehicle damage. CAUTION Adequate size trailer brakes are required when the trailer and its cargo exceed 1,000 lbs (453 kg) total weight. B ...

Inspection
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel PumpINSPECTION1. Check that the fuel pump has no deformation, cracks or other damages.2. Connect the battery positive terminal to terminal No. 3 and the battery ground terminal to terminal No. 4, and inspect the fuel pump operation.WARNING:• Wipe o ...

Inspection
VEHICLE DYNAMICS CONTROL (VDC) > VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)INSPECTION1. Check the identification (a) of the VDC control module & hydraulic control unit (VDCCM&H/U).NOTE:For the identification, refer to “SPECIFICATION” in “General Descri ...

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