Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Inspection

CLUTCH SYSTEM > Clutch Disc and Cover

INSPECTION

1. CLUTCH DISC

1. Facing wear

Measure the depth from the facing surface to the rivet head. Replace if the face is worn locally or worn down to less than the specified value.

Depth to rivet head:

Limit of sinking

0.8 mm (0.031 in)

NOTE:

Do not wash the clutch disc with any type of cleaning fluid.

2. Hardened facing

Replace the clutch disc.

3. Oil soakage on facing

Replace the clutch disc and inspect the transmission front oil seal, transmission case mating surface, engine rear oil seal and other locations for oil leakage.

(A)

Clutch facing

4. Deflection on facing

If deflection exceeds the specified value at the outer circumference of the facing, replace the clutch disc.

ST 499747100CLUTCH DISC GUIDE

Limit for deflection:

0.7 mm (0.028 in) at R = 110 mm (4.33 in)

5. If there is spline wear, loose rivets, failed damper springs, etc., replace the clutch disc.

(A)

Spline

(B)

Rivet

(C)

Damper spring

2. CLUTCH COVER

NOTE:

Visually check the following items without disassembling, and replace or repair if defective.

1. Loose thrust rivet

2. Damaged or worn bearing contact area at the center of diaphragm spring

(A)

Thrust rivet

(B)

Diaphragm spring

3. Damaged or worn disc contact surface of the pressure plate

4. Loose strap plate installation area

5. Worn diaphragm sliding area

(A)

Pressure plate

(B)

Strap plate

Clutch disc and cover
...

Removal
CLUTCH SYSTEM > Clutch Disc and CoverREMOVAL1. Remove the transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Attach the ST on the flywheel.ST 499747100 ...

Other materials:

Preparation tool
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS399411700ACCENT BALL INSTALLERUsed for installing reverse fork rod arm.899524100PULLER SETUsed for removing the front differential taper roller bearing.(1) Puller ...

Except U.S.-spec. models (type A)
The illustration above is a typical example. For some models, the combination meter may be slightly different than that shown in the illustration. Tachometer Trip meter and odometer Select lever/gear position indicator Speedometer Information display selection knob ECO gauge F ...

Disassembly
INSTRUMENTATION/DRIVER INFO > Combination MeterDISASSEMBLYCAUTION:• Use gloves to avoid damage and getting fingerprints on the glass surface and meter surfaces.• Be careful not to apply excessive force to the trip knob.• Be sure not to touch the meter indicator needle.• Be ...

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