Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

SEATS > Front Seat

DISASSEMBLY

1. DRIVER’S SEAT

CAUTION:

Before assembling, make sure how the harnesses such as the side airbag harness and the seat belt inner - front harness are routed in order to avoid misarranging. Assembling with harnesses improperly routed may cause the harness to get caught and short out.

1. Remove the front seat from vehicle. Front Seat > REMOVAL">

2. Remove the knob - lifter.

(1) Remove the cap - lifter lever (a).

NOTE:

Insert a flat tip screwdriver or similar tool wrapped with protective tape into the gap (shown with arrow) between the cap - lifter lever and the knob - lifter.

(2) Remove the screws and remove the knob - lifter.

3. Remove the lever - reclining.

(1) Pull up the lever - reclining and release the claws on the back.

(2) Pull out the lever - reclining.

4. Remove the cover - hinge front seat OUT.

(1) Remove the screws.

(2) Release the claw in the upper section of the cover - hinge front seat OUT.

(3) Release the claw in the rear section of the cover - hinge front seat OUT.

(4) Release the claw in the front section of the cover - hinge front seat OUT, then remove the cover - hinge front seat OUT.

5. Remove the seat belt inner - front.

(1) Remove the nut, and remove the seat belt inner - front.

(2) Remove the clip for the seat belt inner - front located under the seat cushion assembly.

6. Remove the cover - hinge front seat INN.

(1) Remove the screws.

(2) Release the claw in the upper section of the cover - hinge front seat INN.

(3) Release the claw in the rear section of the cover - hinge front seat INN, then remove the cover - hinge front seat INN.

7. Separate the backrest assembly and the seat cushion assembly.

(1) Remove the clip for the side airbag harness located under the seat cushion assembly. (seat with side airbag)

(2) Remove the bolts from reclining hinge of both sides.

(3) While taking care not to damage the airbag harness, separate the backrest assembly and the seat cushion assembly.

8. Remove the cover - slide rail OUT.

(1) Remove the clip.

(2) Remove the hook, and detach the cover - slide rail OUT.

9. Remove the screws and detach the cover - slide rail INN.

10. Remove the pad assembly - front seat cushion and the cover - front cushion.

(1) Remove the hooks and hog rings.

(2) Remove the pad assembly - front seat cushion and the cover - front cushion from the seat cushion assembly.

11. Remove the cover - front cushion.

(1) Remove the hog ring (A).

(2) Pull out the pad assembly - front seat cushion from the cover - front cushion.

(3) Remove the seat heater module from the pad assembly as necessary.

CAUTION:

If the seat heater module is removed, replace the pad assembly with a new part.

If the seat heater module is reused, remove the polyurethane section from the reverse side completely.

12. Remove the pad assembly - front seat backrest and the cover COMPL - front backrest.

(1) Remove the plastic fastener at the back side (bottom) of backrest assembly.

(2) Open the fastener at the rear side of backrest assembly.

NOTE:

If it is hard to open, use a metal clip, etc.

(3) Remove the hog ring.

(4) Remove the pad assembly - front seat backrest and the cover COMPL - front backrest from the backrest assembly.

13. Remove the side airbag module.

CAUTION:

Do not open the protective cover of the side airbag. If any damage is present in the protective cover or the cloth of side airbag module comes out from the protective cover slit, replace the side airbag module with a new part.

(1) Remove the hexagon cap nut and nuts.

(2) While taking care not to damage the airbag protective cover, remove the side airbag module.

14. Remove the bushing - headrest.

NOTE:

Catch the tip of the bushing - headrest with pliers and push it outward from the inside of seat to remove it.

15. Pull out the frame assembly - front backrest.

16. Remove the cover COMPL - front backrest.

(1) Remove the hog ring (A).

(2) Pull out the pad assembly - front seat backrest from the cover COMPL - front backrest.

(3) Remove the seat heater module from the pad assembly as necessary.

CAUTION:

If the seat heater module is removed, replace the pad assembly with a new part.

If the seat heater module is reused, remove the polyurethane section from the reverse side completely.

2. PASSENGER’S SEAT

CAUTION:

The occupant detection system (passenger’s seat only) control module, the occupant detection sensor, the pad assembly - front seat cushion and the frame assembly - front cushion are considered as a single seat cushion pad & frame assembly. Never remove the occupant detection control module or the occupant detection sensor from the frame assembly - front cushion.

If the cover - front cushion is removed, make sure to replace the hang wire on the cover - front cushion side with a new wire.

Never remove the occupant detection sensor connector from the occupant detection control module.

When replacing the seat cover, be careful not to damage the occupant detection sensor while installing the hog ring.

When removing or replacing the seat cover, perform “Occupant Detection System Inspection” after installing the seat to check if the occupant detection system operates normally. PRE-DELIVERY INSPECTION (PDI) PROCEDURE">

If the seat heater module is removed, replace the seat cushion pad & frame assembly with a new part.

If the seat heater module is reused, remove the polyurethane section from the reverse side completely.

1. Remove the front seat (passenger’s side) from vehicle. Front Seat > REMOVAL">

2. Refer to the disassembly procedures for the driver’s seat. Front Seat > DISASSEMBLY">

Removal
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Inspection
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