Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

DRIVE SHAFT SYSTEM > Front Drive Shaft

DISASSEMBLY

1. Place alignment marks on the shaft and outer race (PTJ).

2. Remove the boot band and boot (PTJ).

CAUTION:

Be careful not to damage the boot.

3. Remove the snap ring from outer race (PTJ).

4. Remove the outer race (PTJ) from shaft assembly.

5. Wipe off grease.

CAUTION:

The grease is a special type of grease. Do not mix it with other grease.

6. Place alignment marks on the roller kit and trunnion.

7. Remove the roller kit from trunnion.

CAUTION:

Be careful with the roller kit position.

8. Place alignment marks on the trunnion and shaft.

9. Remove the snap ring and trunnion.

CAUTION:

Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

10. Remove the boot (PTJ).

11. Remove the O-ring from the groove of the shaft.

NOTE:

The EBJ is a non-disassembly part, so the axle disassembly stops here.

Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing ...

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...

Other materials:

Front seats
WARNING Never adjust the seat while driving to avoid loss of vehicle control and personal injury. Before adjusting the seat, make sure the hands and feet of rear seat passengers and cargo are clear of the adjusting mechanism. After adjusting the seat, push it slightly to make sur ...

Removal
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Camshaft Position SensorREMOVAL1. INTAKE SIDE1. Disconnect the ground cable from battery.2. Remove the air intake duct. (RH side only) Air Intake Duct > REMOVAL">3. Disconnect the connector (A) from the camshaft position sensor, and remove the cam ...

Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel PumpINSTALLATION1. Install the fuel pump assembly to the fuel tank.(1) Make sure the sealing portion is free from fuel or foreign matter before installation.(2) Align the protrusion (A) of the gasket to the position shown in the figure, and install the g ...

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