Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly

DISASSEMBLY

1. DIFFERENTIAL CASE ASSEMBLY

1. Remove the taper roller bearing using the ST.

ST1 498077000REMOVER
ST2 899864100REMOVER
ST3 398497701SEAT

2. Remove the hypoid driven gear mounting bolt using the ST.

ST 18270KA020SOCKET (E20)

3. Remove the differential case (LH).

4. Remove the differential bevel gear and washer from differential case.

5. Remove the straight pin.

6. Remove the pinion shaft, then remove the differential bevel gear, washer and differential bevel pinion.

(A)

Pinion shaft

(B)

Differential bevel gear

(C)

Differential bevel pinion

2. SIDE RETAINER

NOTE:

After adjusting the drive pinion backlash and tooth contact, replace the oil seal and O-ring with new parts.

1. Remove the O-ring.

2. Remove the oil seal.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Install the washer and differential bevel gear into the differential case (RH).2. Inst ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyINSPECTION• Check each component for scratches, damage or other faults.• Using the ST, check the backlash of pinio ...

Other materials:

Component
EXTERIOR/INTERIOR TRIM > General DescriptionCOMPONENT1. FRONT UNDER COVER(1)Under cover - front(3)Spacer - under coverTightening torque: N·m (kgf-m, ft-lb)(2)Mud guard - front T:18 (1.84, 13.3)2. MUD GUARD(1)Under cover - front(2)Mud guard - front(3)Mud guard - rear3. FLOOR UNDER PROTECTO ...

Removal
EXHAUST(H4DO) > Front Exhaust PipeREMOVALCAUTION:Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle.3. Remove the under cover. Front Under Cover > REMOVAL"> ...

Disassembly
MECHANICAL(H4DO) > Cylinder HeadDISASSEMBLY1. Remove the chain cover securing bolt from the cylinder head LH.2. Remove the stud bolts from the cylinder head.3. Remove the valve collet, valve, valve spring retainer, valve spring and valve spring seat from the cylinder head RH.CAUTION:During work, ...

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