Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Component

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description

COMPONENT

1. TRANSMISSION CASE

(1)

Transmission case ASSY

(7)

Pitching stopper bracket

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Oil level gauge

T:

44 (4.5, 32.5) (aluminum gasket, silver)

(3)

Drain plug

(9)

Harness clip

70 (7.1, 51.6) (copper gasket, brown)

(4)

Harness bracket

(10)

Air breather hose

70 (7.1, 51.6) (metal gasket, black)

(5)

Transmission radio ground cord

(11)

Clip

(6)

Clamp

(12)

Hose connector

Transmission case tightening torque

Bolt No.

Bolt size

mm

Tightening torque: N·m (kgf-m, ft-lb)

(5) — (15)

8

25 (2.5, 18.4)

(1) — (4)

(16), (17)

10

39 (4.0, 28.8)

2. DRIVE PINION SHAFT ASSEMBLY

(1)

Drive pinion shaft

(15)

1st-2nd synchronizer hub

(29)

Lock nut

(2)

Roller bearing

(16)

1st-2nd shifting insert

(30)

Thrust bearing

(3)

Washer

(17)

Reverse driven gear

(31)

Adjusting washer

(4)

Thrust bearing

(18)

Outer baulk ring

(32)

Differential bevel gear sleeve

(5)

Needle bearing

(19)

Synchro cone

(33)

Washer

(6)

Driven shaft

(20)

Inner baulk ring

(34)

Lock washer

(7)

Key

(21)

2nd driven gear

(35)

Lock nut

(8)

Woodruff key

(22)

2nd driven gear bushing

(9)

Drive pinion collar

(23)

3rd-4th driven gear

Tightening torque: N·m (kgf-m, ft-lb)

(10)

Needle bearing

(24)

Drive pinion shim

T1:

30 (3.1, 22.1)

(11)

1st driven gear

(25)

Double taper roller bearing

T2:

120 (12.2, 88.5)

(12)

Inner baulk ring

(26)

Spring washer

T3:

260 (26.5, 191.8)

(13)

Synchro cone

(27)

5th driven gear

(14)

Outer baulk ring

(28)

Lock washer

3. MAIN SHAFT ASSY

(1)

Oil seal

(14)

4th needle bearing race

(26)

Lock washer

(2)

Needle bearing

(15)

4th needle bearing

(27)

Lock nut

(3)

Main shaft

(16)

4th gear thrust washer

(28)

Straight pin

(4)

3rd needle bearing

(17)

Double ball bearing

(29)

Reverse idler gear shaft

(5)

3rd drive gear

(18)

5th gear thrust washer

(30)

Reverse idler gear washer

(6)

Inner baulk ring

(19)

5th needle bearing race

(31)

Reverse idler gear

(7)

3rd synchro cone

(20)

5th needle bearing

(32)

Adjusting washer

(8)

Outer baulk ring

(21)

Main shaft rear plate

(9)

3rd-4th coupling sleeve

(22)

5th drive gear

Tightening torque: N·m (kgf-m, ft-lb)

(10)

3rd-4th synchronizer hub

(23)

5th baulk ring

T:

120 (12.2, 88.5)

(11)

3rd-4th shifting insert

(24)

Baulk lever

(12)

4th baulk ring

(25)

5th hub & sleeve No. 2

(13)

4th drive gear

4. SHIFTER FORK AND SHIFTER ROD

(1)

Shifter arm

(8)

Check ball

(15)

Checking ball spring

(2)

5th shifter fork

(9)

3rd-4th fork rod

(16)

Snap ring (outer)

(3)

Straight pin

(10)

Interlock plunger

(17)

Reverse fork rod arm

(4)

Reverse fork rod

(11)

1st-2nd fork rod

(18)

Reverse shifter lever

(5)

Checking ball plug

(12)

3rd-4th shifter fork

(6)

Gasket

(13)

1st-2nd shifter fork

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Checking ball spring

(14)

Check ball

T:

20 (2.0, 14.8)

5. TRANSFER CASE AND EXTENSION

(1)

Oil guide

(18)

Adjusting select shim

(34)

Oil seal

(2)

Gasket

(19)

Reverse check sleeve

(35)

Dust cover

(3)

Transfer case

(20)

Gasket

(36)

Shift bracket

(4)

Ball

(21)

Neutral position switch

(37)

Snap ring

(5)

Reverse accent spring

(22)

Gasket

(38)

Precoat bolt

(6)

Gasket

(23)

Back-up light switch

(39)

Roller bearing

(7)

Plug

(24)

Taper roller bearing (transfer case side)

(40)

Transmission hanger

(8)

Oil seal

(25)

Transfer driven gear

(41)

Dish plate

(9)

Snap ring (inner)

(26)

Taper roller bearing (extension case side)

(10)

Reverse check plate

(27)

Adjusting washer

Tightening torque: N·m (kgf-m, ft-lb)

(11)

Reverse check spring

(28)

Ball bearing

T1:

6.4 (0.7, 4.7)

(12)

Reverse return spring

(29)

Center differential

T2:

9.75 (1.0, 7.2)

(13)

Reverse check cam

(30)

Adjusting washer

T3:

24.5 (2.5, 18.1)

(14)

Reverse accent shaft

(31)

Transfer drive gear

T4:

26 (2.7, 19.2)

(15)

Return spring cap

(32)

Ball bearing

T5:

32.3 (3.3, 23.8)

(16)

Return spring

(33)

Extension case

T6:

40 (4.1, 29.5)

(17)

O-ring

6. FRONT DIFFERENTIAL

(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Taper roller bearing

(3)

Pinion shaft

(9)

Differential case

Tightening torque: N·m (kgf-m, ft-lb)

(4)

Straight pin

(10)

Oil seal

T1:

25 (2.5, 18.4)

(5)

Adjusting washer

(11)

Differential side retainer

T2:

62 (6.3, 45.7)

(6)

Differential bevel gear

(12)

O-ring

7. TRANSMISSION MOUNTING

(1)

Pitching stopper

(7)

Upper cushion rubber

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Spacer

(8)

Center crossmember

T1:

35 (3.6, 25.8)

(3)

Lower cushion rubber

(9)

Rear plate

T2:

50 (5.1, 36.9)

(4)

Front plate

(10)

Front crossmember

T3:

58 (5.9, 42.8)

(5)

Transmission cushion rubber

(11)

Rear cushion rubber

T4:

70 (7.1, 51.6)

(6)

Rear crossmember

T5:

140 (14.3, 103.3)

Specification
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionSPECIFICATION1. MANUAL TRANSMISSION AND DIFFERENTIALModelCrosstrek modelType5-forward speeds and 1-reverse (all stage with synchromesh ...

Preparation tool
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS399411700ACCENT BALL INSTALLERUsed for installing reverse fork ...

Other materials:

Trailer brakes
WARNING Adequate size trailer brakes are required when the trailer and its cargo exceed 1,000 lbs (453 kg) total weight. Do not directly connect your trailer's hydraulic brake system to the hydraulic brake system in your vehicle. Direct connection would cause the vehicle's brake ...

Defogger setting
1. Perform the preparation steps according to "Preparation for car settings" 2. Operate the " " or "  " switch to select the "Defogger" item. Then push the button. 3. The current setting will be displayed. Push the  button to enter the selection mode. 4. Select ...

Replacement
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Differential Gear OilREPLACEMENTCAUTION:• Immediately after the vehicle has been running or after idling for a long time, the differential gear oil will be hot. Be careful not to burn yourself.• Be careful not to spill differential gear oil ...

© 2016-2024 Copyright www.sucross.com