Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Component

FUEL INJECTION (FUEL SYSTEMS)(H4DO) > General Description

COMPONENT

1. INTAKE MANIFOLD 1

(1)

Intake manifold protector

(7)

Gasket

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Cap

(8)

Tumble generator valve actuator

T1:

3.4 (0.3, 2.5)

(3)

Manifold absolute pressure sensor

(9)

Tumble generator valve RH

T2:

6 (0.6, 4.4)

(4)

O-ring

(10)

Gasket

T3:

6.4 (0.7, 4.7)

(5)

Intake manifold

(11)

Purge control solenoid valve

T4:

8.3 (0.8, 6.1)

(6)

Tumble generator valve LH

(12)

Cushion

T5:

25 (2.5, 18.4)

2. INTAKE MANIFOLD 2

(1)

Fuel delivery pipe

(6)

Seal ring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Vacuum hose

(7)

Rubber

T:

6.4 (0.7, 4.7)

(3)

Fuel pipe A

(8)

O-ring

(4)

Fuel pipe B

(9)

Cylinder head plate

(5)

Fuel injector

(10)

Fuel injector holder

3. THROTTLE BODY

(1)

Gasket

(2)

Throttle body

Tightening torque: N·m (kgf-m, ft-lb)

T:

8 (0.8, 5.9)

4. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS

(1)

Oil control solenoid

(5)

O-ring

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Camshaft position sensor

(6)

Back-up ring

T1:

6.4 (0.7, 4.7)

(3)

Crankshaft position sensor

(7)

O-ring

T2:

24 (2.4, 17.7)

(4)

Knock sensor

5. FUEL TANK

(1)

Fuel tank

(15)

Stopper LH

(29)

Cushion

(2)

Fuel tank band

(16)

Heat shield cover

(30)

Cushion

(3)

Delivery tube

(17)

Fuel tank protector RH

(31)

Cushion

(4)

Jet pump tube

(18)

Fuel tank protector LH

(5)

Fuel pump ASSY

(19)

Self-locking nut

Tightening torque: N·m (kgf-m, ft-lb)

(6)

Fuel pump upper plate

(20)

Rubber cap

T1:

2 (0.2, 1.5)

(7)

Fuel pump gasket

(21)

Fuel filler hose

T2:

2.5 (0.3, 1.8)

(8)

Fuel level sensor

(22)

Clamp

T3:

9 (0.9, 6.6)

(9)

Fuel sub level sensor

(23)

Clamp

T4:

18 (1.8, 13.3)

(10)

Fuel sub level sensor upper plate

(24)

Air vent hose

T5:

33 (3.4, 24.3)

(11)

Fuel sub level sensor gasket

(25)

Clip

T6:

Fuel Pump > INSTALLATION">

(12)

Fuel sub level sensor filter

(26)

Tube clamp

T7:

Fuel Sub Level Sensor > INSTALLATION">

(13)

Fuel sub level sensor protector

(27)

Fuel sub level sensor upper plate cushion

(14)

Stopper RH

(28)

Fuel pump upper plate cushion

6. FUEL LINE

(1)

Fuel delivery tube

(14)

Drain tube B

(27)

Pipe clamp

(2)

Evaporation hose

(15)

Drain tube C

(28)

Pipe clamp

(3)

Clip

(16)

Leak check valve ASSY

(29)

Fuel pipe rear grommet

(4)

Hose clamp

(17)

Leak check valve bracket A

(30)

Pipe clamp

(5)

Hose clamp bracket

(18)

Clip

(31)

Tube clamp

(6)

Fuel pipe ASSY

(19)

Leak check valve bracket B

(32)

Tube clamp

(7)

Canister

(20)

Purge pipe

(33)

Bushing

(8)

Drain tube A

(21)

Vent hose

(34)

Pipe clamp

(9)

Clip

(22)

Drain hose

(10)

Vent tube

(23)

Connector

Tightening torque: N·m (kgf-m, ft-lb)

(11)

Canister bracket

(24)

Fuel pipe front grommet

T1:

7.5 (0.8, 5.5)

(12)

Intake hose

(25)

Pipe clamp

T2:

18 (1.8, 13.3)

(13)

Drain separator

(26)

Pipe clamp

7. FUEL FILLER PIPE

(1)

Fuel filler pipe ASSY

(5)

Fuel filler cap

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Neck holder A

(6)

Clip

T:

7.5 (0.8, 5.5)

(3)

Neck holder B

(7)

Upper bracket

(4)

Fuel filler pipe protector

(8)

Lower bracket

8. FUEL PUMP

(1)

Fuel filter ASSY

(6)

Connector cable

(11)

Spring

(2)

O-ring

(7)

Fuel pump holder

(12)

Fuel chamber ASSY

(3)

O-ring

(8)

O-ring

(13)

Clip

(4)

Back-up ring

(9)

Spacer

(14)

Fuel level sensor

(5)

Pressure regulator

(10)

Fuel pump

(15)

Cushion

* When removing the cushion from the fuel chamber assembly, replace it with a new part.

Specification
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > General DescriptionSPECIFICATIONFuel tankCapacity60 L (15.9 US gal, 13.2 Imp gal)LocationUnder rear seatFuel pumpTypeImpellerShutoff discharge pressure750 kPa ...

Preparation tool
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS18471AA000FUEL PIPE ADAPTERUsed for draining fuel. — SUBARU SELECT ...

Other materials:

Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive PlateINSTALLATION1. Temporarily install the drive plate and reinforcement drive plate.NOTE:Align the knock pin hole of the crankshaft position sensor plate to the knock pin of the crankshaft to secure the knock pin.2. Set the ST.ST 498497300CRA ...

Removal
MECHANICAL(H4DO) > CamshaftREMOVAL1. CAMSHAFT RHThe camshaft RH and cam carrier are designed as removing as a unit. Refer to “Cam Carrier” for removal procedures of camshaft RH. Cam Carrier > REMOVAL"> Cam Carrier > DISASSEMBLY">2. CAMSHAFT LHThe camshaft LH an ...

Removal
EXTERIOR BODY PANELS > Front FenderREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Remove the bumper face - front. Front Bumper > REMOVAL">3. Remove the light assembly - head. Headlight Assembly > REMOVAL">4. Remove the cover - front fender.(1) Remove ...

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