MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly
ASSEMBLY
1. DIFFERENTIAL CASE ASSEMBLY
1. Install the differential bevel gear and differential bevel pinion together with adjusting washer, and insert the pinion shaft.
NOTE:
Face the chamfered side of adjusting washer toward bevel gear.
(A) | Pinion shaft |
(B) | Differential bevel pinion |
(C) | Differential bevel gear |
(D) | Adjusting washer |
2. Measure the backlash between the differential bevel gear and differential bevel pinion. Adjust the backlash if not within specified limit. Front Differential Assembly > ADJUSTMENT">
NOTE:
Be sure the bevel pinion gear teeth contact adjacent gear teeth during measurement.
Standard backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
ST1 498247001 | MAGNET BASE |
ST2 498247100 | DIAL GAUGE |
3. Align the pinion shaft and differential case with each hole, and drive the straight pin into the holes from the hypoid driven gear side using the ST.
NOTE:
Use a new straight pin. After driving, crimp the area around the hole, and make sure that the straight pin will not come out.
ST 899904100 | STRAIGHT PIN REMOVER |
4. Install the taper roller bearing.
CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
NOTE:
Be careful when handling because the taper roller bearing and the outer race are used as a set.
ST1 499277100 | BUSHING 1-2 INSTALLER |
ST2 398497701 | SEAT |
5. Install the hypoid driven gear using twelve bolts.
Tightening torque:
T: 62 N·m (6.3 kgf-m, 45.7 ft-lb)
(A) | Hypoid driven gear |
(B) | Differential case |
2. DIFFERENTIAL SIDE RETAINER
1. Using the ST, install the oil seal by lightly tapping with a plastic hammer.
NOTE:
• Use a new oil seal.
• Apply transmission gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip.
• Check the identification marks (R, L), and attach the oil seal RH and LH.
ST 18675AA000 | DIFFERENTIAL SIDE OIL SEAL INSTALLER |
2. Install the O-ring.
NOTE:
• Use new O-rings.
• Apply transmission gear oil to O-ring.
• Do not stretch or damage the O-ring.
• Install the O-ring after adjusting the backlash of the hypoid driven gear and the preload of the taper roller bearing.
Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center DifferentialASSEMBLYInstall the ball bearings.CAUTION:Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).NOTE:Use a new ball bearing.(A)Ball bearing ...
Warranties and maintenance
SUBARU warranties do not apply to
vehicle damage or malfunction caused
by trailer towing. If you use your vehicle to
tow a trailer, more frequent maintenance
will be required due to the additional load.
(Refer to "Maintenance schedule under
severe driving conditions" in the "Warranty
and Ma ...
Drain filter Specification
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > Drain FilterSPECIFICATIONThe leak check valve assembly is a non-disassembled part. Do not remove the drain filter from the leak check valve assembly. Refer to “Leak Check Valve Assembly” for removal and installation procedures. ...