Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Assembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case

ASSEMBLY

1. Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter.

NOTE:

Apply CVTF to the O-ring of CVTF filter.

2. Install the CVTF filter cover and gasket.

NOTE:

Use a new gasket.

Tightening torque:

17 N·m (1.7 kgf-m, 12.5 ft-lb)

3. Using the ST, install the oil seal.

NOTE:

Use a new oil seal.

Apply CVTF to the oil seal lip and press-fitting surface.

ST 18657AA000INSTALLER

4. Using ST1 and ST2, install the ball bearing on the reduction driven gear side.

NOTE:

Use a new ball bearing.

ST1 398177700INSTALLER
ST2 28499TC010PRESS SNAP RING

5. Install the oil guide.

6. Press-fit the roll pin into the ball bearing on the secondary pulley side.

(1) Hold the roll pin with a knock pin punch or the like, and press-fit with a hammer.

NOTE:

Use a new ball bearing.

When securing the ball bearing with a vise, place a wood piece therebetween to avoid scratching the bearing race.

(2) Measure the height “A” of the roll pin.

Specification:

4.4 mm (0.173 in) or less

7. Using ST1, ST2 and ST3, install the ball bearing on the secondary pulley side.

NOTE:

Align the roll pin to the cutout of the transmission case.

Press-fit the pin so that it is positioned on near side (the retainer should be seen on your side).

ST1 499277100BUSHING 1-2 INSTALLER
ST2 398177700INSTALLER
ST3 28499TC010PRESS SNAP RING

(A)

Retainer

(B)

Roll pin

8. Install all plugs.

NOTE:

Use new O-rings.

Apply CVTF to the O-rings.

For the plug (A), fill the CVTF, and then tighten the plug using a new O-ring.

Tightening torque:

T1: 13 N·m (1.3 kgf-m, 9.6 ft-lb)

T2: 22 N·m (2.2 kgf-m, 16.2 ft-lb)

T3: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

9. Install the oil stopper plate.

NOTE:

Use a new bolt.

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the air br ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseDISASSEMBLY1. Remove the oil stopper plate.2. Remove all plugs from the transmission case.3. Remove the oil seal using a screwdriver wra ...

Other materials:

Inspection
LIGHTING SYSTEM > SRF OFF SwitchINSPECTION1. Measure the resistance between connector terminals.Preparation tool:Circuit testerTerminal No.Inspection conditionsStandard2 — 3OFF1 M? or moreONLess than 1 ?2. Apply battery voltage between the connector terminals to check lighting condition of illu ...

Operation
INSTRUMENTATION/DRIVER INFO (DIAGNOSTICS) > User CustomizingOPERATION1. COMBINATION METER1. On «Start» display, select «Diagnosis».2. On «Vehicle selection» display, input the target vehicle information and select «Confirmed».3. On «Main Menu» display, select «Each System».4. On «Sel ...

Installation
COOLING(H4DO) > Water Pipe AssemblyINSTALLATION1. WATER PIPE ASSEMBLY RH1. Set the water pipe assembly RH on the engine, and connect the water pipe hose RH (B) to the oil pan upper.2. Secure the water pipe assembly RH to the cylinder head RH with bolt (A).Tightening torque:6.4 N·m (0.7 kgf ...

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