Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Assembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case

ASSEMBLY

1. Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter.

NOTE:

Apply CVTF to the O-ring of CVTF filter.

2. Install the CVTF filter cover and gasket.

NOTE:

Use a new gasket.

Tightening torque:

17 N·m (1.7 kgf-m, 12.5 ft-lb)

3. Using the ST, install the oil seal.

NOTE:

Use a new oil seal.

Apply CVTF to the oil seal lip and press-fitting surface.

ST 18657AA000INSTALLER

4. Using ST1 and ST2, install the ball bearing on the reduction driven gear side.

NOTE:

Use a new ball bearing.

ST1 398177700INSTALLER
ST2 28499TC010PRESS SNAP RING

5. Install the oil guide.

6. Press-fit the roll pin into the ball bearing on the secondary pulley side.

(1) Hold the roll pin with a knock pin punch or the like, and press-fit with a hammer.

NOTE:

Use a new ball bearing.

When securing the ball bearing with a vise, place a wood piece therebetween to avoid scratching the bearing race.

(2) Measure the height “A” of the roll pin.

Specification:

4.4 mm (0.173 in) or less

7. Using ST1, ST2 and ST3, install the ball bearing on the secondary pulley side.

NOTE:

Align the roll pin to the cutout of the transmission case.

Press-fit the pin so that it is positioned on near side (the retainer should be seen on your side).

ST1 499277100BUSHING 1-2 INSTALLER
ST2 398177700INSTALLER
ST3 28499TC010PRESS SNAP RING

(A)

Retainer

(B)

Roll pin

8. Install all plugs.

NOTE:

Use new O-rings.

Apply CVTF to the O-rings.

For the plug (A), fill the CVTF, and then tighten the plug using a new O-ring.

Tightening torque:

T1: 13 N·m (1.3 kgf-m, 9.6 ft-lb)

T2: 22 N·m (2.2 kgf-m, 16.2 ft-lb)

T3: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

9. Install the oil stopper plate.

NOTE:

Use a new bolt.

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the air br ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseDISASSEMBLY1. Remove the oil stopper plate.2. Remove all plugs from the transmission case.3. Remove the oil seal using a screwdriver wra ...

Other materials:

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Preparation tool
SECURITY AND LOCKS > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS — SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting for electrical system.NOTE:For detailed operation procedures of Subaru Select Monitor 4, refer to &ldqu ...

Transmission
SPECIFICATIONS > CrosstrekTRANSMISSION1. MTModel2.0 L DOHC non-turboTransmission type5MTClutch typeDSPDGear ratio1st3.5452nd1.8883rd1.2964th0.9725th0.780Rev.3.333Reduction gear (front)Type of gearHypoidGear ratio4.444Transfer reductionType of gearHelicalGear ratio1.000Reduction gear (rear)Final r ...

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